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35

SECTION IX:  MAINTENANCE 

 

 

WARNING

 

Always turn off the electrical power supply, the manual gas valve, and the manual water control valve 
whenever servicing this appliance. 
KEEP THE APPLIANCE AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE, 
AND OTHER FLAMMABLE VAPORS AND LIQUIDS! 
Do not block the air inlet openings on the front panel or flue exhaust vent.  These openings must be kept 
free of debris or obstructions for combustion air supply to the burners. 

 

The EVERHOT

 water heater should be checked annually by a qualified technician.  Regular 

maintenance will keep the water heater operating efficiently and help to assure reliable operation and a 
long service life. 

 

1.  Remove and clean the inlet water filter screen. 

 

2.  Visually inspect the burner flames.  The flame must burn with a clear blue, stable flame.  Refer to 

Figure 12, “Burner Flame Appearance” for satisfactory flame appearance.  If the burner flame 
appearance is not satisfactory or debris is visible on the burners, remove and clean with a 
vacuum cleaner. 

 

3.  Check the front vent outlet for any obstructions. 

 

4.  All electric motors are permanently lubricated and do not need oiling.  Remove the combustion air 

blower and clean wheel and housing with soft brush or vacuum. 

 

5.  If the “LC” code has been flashing on the remote display, the heat exchanger will need flushing to 

remove lime and scale deposits.  Refer to the “Flushing Procedure for Lime Scale Removal From 
Heat Exchanger” procedure in the Maintenance Section. 

 

6.  Check operation of the pressure relief valve.  To check the relief valve, lift the lever at the end of 

the valve several times.  The valve should seat properly and operate freely.  If water does not 
flow, remove and inspect for obstructions or corrosion.  Replace with a new valve of the 
recommended size as necessary.  A thorough inspection of the valve should be performed at 
least every three years by removing the pressure relief valve from the outlet piping.  Do not 
attempt to repair the valve, as this could result in improper operation and explosion of the heat 
exchanger and piping.  In areas with poor water conditions, it may be necessary to inspect the 
pressure relief valve more often than the recommended maintenance schedule. 

 

 

 

Burner Flame Appearance (Fig 12) 

Содержание Everhot IGE-199C Series

Страница 1: ...hbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or...

Страница 2: ...installed in accordance with local codes In the absence of local codes it must be installed in compliance with the National Fuel Gas Code ANSI Z223 1 Latest Edition or in Canada CAN CGA B149 1 Natural...

Страница 3: ...damage personal injury or loss of life Failure to follow all instructions in the proper order can cause personal injury or death Read and understand all instructions including all those provided with...

Страница 4: ...r heater materials of construction products of combustion and the fuel contain carbon monoxide nitrogen oxides aldehydes and or other toxic or harmful substances which can cause death or serious injur...

Страница 5: ...Input Rating Btu hr Temp Rise 40 F 60 F 80 F 100 F 120 F 140 F IGE 199R 10N IGE 199R 10X IGE 199C 5N IGE 199C 5X 199 000 15 000 Flow Rate Gal Min 7 3 5 9 4 2 3 3 2 8 2 4 First Hour Supply Gal Hr 438...

Страница 6: ...ximum input 0 9 Minimum input Venting System Forced Combustion external vent For Outdoor Installation Only Setpoint Temperature Without remote temperature control 140 F Commercial models 120 F Residen...

Страница 7: ...ds 23 kg and can be installed by 1 person The burners ignite within 3 seconds of water flow 1 2 gallon minute 1 9 L m minimum by direct spark ignition There is no standing pilot A variable speed combu...

Страница 8: ...inish in intensity or fade and not be as readily detectable If you have a diminished sense of smell or are in any way unsure of the presence of gas immediately contact your gas supplier from a telepho...

Страница 9: ...nimum installation clearances before choosing a final location for the water heater 2 The water heater must be installed on a wall capable of supporting at least 50 pounds 23 Kg Locate the water heate...

Страница 10: ...overhangs windows doors etc Also avoid locations where there is heavy water runoff from roofs Determine the proper height and location for the water heater to be installed Consider the water and gas...

Страница 11: ...0 3 ppm Up to 0 05 ppm Up to 5 ppm Lime Condition Warning Signal If the EVERHOT water heater is operated under hard water conditions without a water conditioner the error code LC may flash on the rem...

Страница 12: ...is Debris will clog the mesh strainer of the inlet filter The inlet strainer prevents debris from damaging the flow sensor or clogging the coil It may need to be cleaned periodically and should be cle...

Страница 13: ...13 Recommended Piping for a Basic Installation Fig 2...

Страница 14: ...lowing illustration The drain solenoids are recommended for very cold climates to prevent water heater freeze damage where power failures from ice and windstorms occur The electrical connections for t...

Страница 15: ...15 Recommended Piping for a Circulation System Fig 4...

Страница 16: ...16 Recommended Piping for Back up Storage System For hotels motels and other high flow applications Fig 5 Note The Primary Circulator for the water heating loop must be sized for 21 GPM 35 Ft Head...

Страница 17: ...stall the pressure relief valve into a tee connection from the hot water outlet of the water heater Note Some models may already be equipped or supplied with an installed pressure relief valve Verify...

Страница 18: ...urred such as through improper testing of gas lines or emergency malfunction of the supply system the gas valve must be checked for safe operation Make sure that the outside vents on the supply regula...

Страница 19: ...125 150 175 200 3 6 9 12 15 18 21 24 27 30 38 45 53 61 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 520 350 285 245 215 195 180 170 160 150 130 120 110 100 1 1050 730 590 500 440 400 370 350 320...

Страница 20: ...around the plugs 7 Replace the front control panel Restore electrical power to the water heater NOTICE If the gas supply pressure is below the specified value check the gas piping to insure that it is...

Страница 21: ...ted by local code then provide a three wire GFI grounding type receptacle within reach of the control box Provide a grounded line cord and connect to the black and white power supply and green ground...

Страница 22: ...22 Wiring Diagram WARNING DO NOT adjust any dipswitch settings on PC board...

Страница 23: ...23 Wiring Diagram Schematic...

Страница 24: ...ature for sanitizing purposes Always check water temperature by hand before entering the shower or bath The temperature may have been changed Test the temperature of the water with your hand or elbow...

Страница 25: ...le for the cable using a 6 4 mm drill bit 3 Run the cable from the control to the water heater or another control which ever is closer or more convenient 4 Remove the face plate from the remote contro...

Страница 26: ...ture setting is 140 F In addition the control will display fault codes in the event the water heater needs service Up to two additional optional remote controls may be purchased and installed if desir...

Страница 27: ...trols with the power on to the water heater There are 120 volt terminals and wiring next to the remote control connections inside the unit All servicing and wiring must be performed by a qualified ins...

Страница 28: ...service professional 1 Flooding to or above the level of the burner or controls 2 External firing 3 Damage 4 Firing without water 5 Sooting NEVER OPERATE THE WATER HEATER WITHOUT FIRST BEING CERTAIN I...

Страница 29: ...iately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department OPERATING INSTRUCTIONS 1 STOP Read the safet...

Страница 30: ...water lines A licensed plumbing professional or local plumbing authority should be consulted CAUTION This water heater when set at a lower temperature setting is not capable of producing hot water of...

Страница 31: ...p to 9 error codes if any stored in memory that has been experienced Any error codes will be displayed on the digital monitor in sequence starting with the most recent code 7 To display the water flow...

Страница 32: ...utomatically start heating water whenever a hot water faucet is opened The remote temperature control s will indicate hot water use with the green IN USE indicator 5 All controls can also display diag...

Страница 33: ...child in the bath or shower Do not leave a child or an infirm person in the bath unsupervised This water heater can deliver scalding temperature water at any faucet in the system Be careful whenever...

Страница 34: ...isplayed Fault Remedy 10 Air supply or exhaust blockage Check for a restriction in the exhaust vent 11 No Ignition Check to make sure the gas supply is on to the water heater 12 Flame Failure groundin...

Страница 35: ...3 Check the front vent outlet for any obstructions 4 All electric motors are permanently lubricated and do not need oiling Remove the combustion air blower and clean wheel and housing with soft brush...

Страница 36: ...r out the lime deposits Use the following procedure and diagram fig 13 to flush the heat exchanger and remove the lime scale 1 Disconnect power to the water heater 2 Close valves in the cold water inl...

Страница 37: ...operate the water heater To remedy this situation either increase the total water flow from the tap or using the remote temperature controller decrease the setpoint temperature of the water heater to...

Страница 38: ...38 SCHEMATIC DIAGRAM OF INTERNAL PARTS...

Страница 39: ...39 SECTION X PARTS LIST Cabinet Note Can purchase additional controls for remote locations...

Страница 40: ...40 Internal Components...

Страница 41: ...41 Internal Components...

Страница 42: ...42 Electrical Components...

Страница 43: ...amber Front Plate 1 116 Spark Electrode 1 117 Flame Sense Rod 1 118 Electrode Gasket 1 119 Electrode Holder 1 120 Upper Combustion Chamber Gasket 1 122 Fan Casing Assembly 1 123 Blower Motor 1 127 Blo...

Страница 44: ...Frost Sensing Switch 1 733 120V Anti Frost Heater Assembly 1 734 Sensor Harness 2 1 735 Water Flow Sensor 1 801 Screw 4 802 Washer 4 803 Screw 3 804 Screw 1 805 Screw 3 806 Screw 4 807 Washer 4 808 Sc...

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