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PARTS LIST

Number Description

Quantity 

001 

Front Panel Assembly 

002 Casing 

Assembly 

003 

Wall Installation Bracket 

004 

Connection Reinforcement Panel 

005 

Heat Protection Plate 

006 Rubber 

Bushing 

007 

Front Panel Gasket 

008 

Front Panel Gasket - Side 

009 

Front Air Inlet Grill 

011 Rubber 

Bushing 

102 

Gas Connection (¾” NPT) 

103 

Burner Unit Assembly 

104 

Burner Case Front 

105 

Burner Case Bottom Panel 

106 

Burner Air Orifice Plate 

107 Bunsen 

Burners 

16 

108 

Burner Case Back Panel 

109 Damper 

Plate 

110 

Manifold Assembly – Natural Gas 

110 

Manifold Assembly – L.P. Gas 

111 

Gasket – Combustion Chamber 

112 

Lower Gasket – Combustion Chamber 

113 

Combustion Chamber Pressure Tap Screw 

115 

Combustion Chamber Front Plate 

116 Spark 

Electrode 

117 

Flame Sense Rod 

118 Electrode 

Gasket 

119 Electrode 

Holder 

120 

Upper Combustion Chamber Gasket 

122 

Fan Casing Assembly 

123 Blower 

Motor 

127 

Blower Mounting Bracket 

128 Blower 

Gasket 

132 

Combustion Chamber Bracket 

136 Flue 

Outlet 

137 

Flue Outlet Gasket 

138 

Flue Outlet Gasket - 6 

140 

Heat Exchanger – Complete Assembly 

400 

Water Inlet – ¾” NPT 

401 

Water Flow Servo and Sensor Assembly 

402 Rectifier 

403 By-pass 

Servo 

Assembly 

404 Stop 

Bracket 

405 Plug 

Band 

406 

Water Filter Assembly 

407 Filter 

Plug 

408 

Hot Water Outlet – ¾” NPT 

409 Stop 

Bracket 

410 

Plug Band - Small 

411 Drain 

Valve 

702 

PCB Cover - Side 

703 

PCB Cover - Front 

704 Transformer 

Assembly 

705 Ignitor 

Bracket 

706 Ignitor 

707 

High Tension Lead 

708 

Spark Electrode Boot 

709 Thermistor 

710 

Thermistor Clip - Large 

711 

Thermal Fuse Clip 

715 

120v Valve Heater Assembly 

Содержание Everhot IGE-199C Series

Страница 1: ...hbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or...

Страница 2: ...installed in accordance with local codes In the absence of local codes it must be installed in compliance with the National Fuel Gas Code ANSI Z223 1 Latest Edition or in Canada CAN CGA B149 1 Natural...

Страница 3: ...damage personal injury or loss of life Failure to follow all instructions in the proper order can cause personal injury or death Read and understand all instructions including all those provided with...

Страница 4: ...r heater materials of construction products of combustion and the fuel contain carbon monoxide nitrogen oxides aldehydes and or other toxic or harmful substances which can cause death or serious injur...

Страница 5: ...Input Rating Btu hr Temp Rise 40 F 60 F 80 F 100 F 120 F 140 F IGE 199R 10N IGE 199R 10X IGE 199C 5N IGE 199C 5X 199 000 15 000 Flow Rate Gal Min 7 3 5 9 4 2 3 3 2 8 2 4 First Hour Supply Gal Hr 438...

Страница 6: ...ximum input 0 9 Minimum input Venting System Forced Combustion external vent For Outdoor Installation Only Setpoint Temperature Without remote temperature control 140 F Commercial models 120 F Residen...

Страница 7: ...ds 23 kg and can be installed by 1 person The burners ignite within 3 seconds of water flow 1 2 gallon minute 1 9 L m minimum by direct spark ignition There is no standing pilot A variable speed combu...

Страница 8: ...inish in intensity or fade and not be as readily detectable If you have a diminished sense of smell or are in any way unsure of the presence of gas immediately contact your gas supplier from a telepho...

Страница 9: ...nimum installation clearances before choosing a final location for the water heater 2 The water heater must be installed on a wall capable of supporting at least 50 pounds 23 Kg Locate the water heate...

Страница 10: ...overhangs windows doors etc Also avoid locations where there is heavy water runoff from roofs Determine the proper height and location for the water heater to be installed Consider the water and gas...

Страница 11: ...0 3 ppm Up to 0 05 ppm Up to 5 ppm Lime Condition Warning Signal If the EVERHOT water heater is operated under hard water conditions without a water conditioner the error code LC may flash on the rem...

Страница 12: ...is Debris will clog the mesh strainer of the inlet filter The inlet strainer prevents debris from damaging the flow sensor or clogging the coil It may need to be cleaned periodically and should be cle...

Страница 13: ...13 Recommended Piping for a Basic Installation Fig 2...

Страница 14: ...lowing illustration The drain solenoids are recommended for very cold climates to prevent water heater freeze damage where power failures from ice and windstorms occur The electrical connections for t...

Страница 15: ...15 Recommended Piping for a Circulation System Fig 4...

Страница 16: ...16 Recommended Piping for Back up Storage System For hotels motels and other high flow applications Fig 5 Note The Primary Circulator for the water heating loop must be sized for 21 GPM 35 Ft Head...

Страница 17: ...stall the pressure relief valve into a tee connection from the hot water outlet of the water heater Note Some models may already be equipped or supplied with an installed pressure relief valve Verify...

Страница 18: ...urred such as through improper testing of gas lines or emergency malfunction of the supply system the gas valve must be checked for safe operation Make sure that the outside vents on the supply regula...

Страница 19: ...125 150 175 200 3 6 9 12 15 18 21 24 27 30 38 45 53 61 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 520 350 285 245 215 195 180 170 160 150 130 120 110 100 1 1050 730 590 500 440 400 370 350 320...

Страница 20: ...around the plugs 7 Replace the front control panel Restore electrical power to the water heater NOTICE If the gas supply pressure is below the specified value check the gas piping to insure that it is...

Страница 21: ...ted by local code then provide a three wire GFI grounding type receptacle within reach of the control box Provide a grounded line cord and connect to the black and white power supply and green ground...

Страница 22: ...22 Wiring Diagram WARNING DO NOT adjust any dipswitch settings on PC board...

Страница 23: ...23 Wiring Diagram Schematic...

Страница 24: ...ature for sanitizing purposes Always check water temperature by hand before entering the shower or bath The temperature may have been changed Test the temperature of the water with your hand or elbow...

Страница 25: ...le for the cable using a 6 4 mm drill bit 3 Run the cable from the control to the water heater or another control which ever is closer or more convenient 4 Remove the face plate from the remote contro...

Страница 26: ...ture setting is 140 F In addition the control will display fault codes in the event the water heater needs service Up to two additional optional remote controls may be purchased and installed if desir...

Страница 27: ...trols with the power on to the water heater There are 120 volt terminals and wiring next to the remote control connections inside the unit All servicing and wiring must be performed by a qualified ins...

Страница 28: ...service professional 1 Flooding to or above the level of the burner or controls 2 External firing 3 Damage 4 Firing without water 5 Sooting NEVER OPERATE THE WATER HEATER WITHOUT FIRST BEING CERTAIN I...

Страница 29: ...iately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department OPERATING INSTRUCTIONS 1 STOP Read the safet...

Страница 30: ...water lines A licensed plumbing professional or local plumbing authority should be consulted CAUTION This water heater when set at a lower temperature setting is not capable of producing hot water of...

Страница 31: ...p to 9 error codes if any stored in memory that has been experienced Any error codes will be displayed on the digital monitor in sequence starting with the most recent code 7 To display the water flow...

Страница 32: ...utomatically start heating water whenever a hot water faucet is opened The remote temperature control s will indicate hot water use with the green IN USE indicator 5 All controls can also display diag...

Страница 33: ...child in the bath or shower Do not leave a child or an infirm person in the bath unsupervised This water heater can deliver scalding temperature water at any faucet in the system Be careful whenever...

Страница 34: ...isplayed Fault Remedy 10 Air supply or exhaust blockage Check for a restriction in the exhaust vent 11 No Ignition Check to make sure the gas supply is on to the water heater 12 Flame Failure groundin...

Страница 35: ...3 Check the front vent outlet for any obstructions 4 All electric motors are permanently lubricated and do not need oiling Remove the combustion air blower and clean wheel and housing with soft brush...

Страница 36: ...r out the lime deposits Use the following procedure and diagram fig 13 to flush the heat exchanger and remove the lime scale 1 Disconnect power to the water heater 2 Close valves in the cold water inl...

Страница 37: ...operate the water heater To remedy this situation either increase the total water flow from the tap or using the remote temperature controller decrease the setpoint temperature of the water heater to...

Страница 38: ...38 SCHEMATIC DIAGRAM OF INTERNAL PARTS...

Страница 39: ...39 SECTION X PARTS LIST Cabinet Note Can purchase additional controls for remote locations...

Страница 40: ...40 Internal Components...

Страница 41: ...41 Internal Components...

Страница 42: ...42 Electrical Components...

Страница 43: ...amber Front Plate 1 116 Spark Electrode 1 117 Flame Sense Rod 1 118 Electrode Gasket 1 119 Electrode Holder 1 120 Upper Combustion Chamber Gasket 1 122 Fan Casing Assembly 1 123 Blower Motor 1 127 Blo...

Страница 44: ...Frost Sensing Switch 1 733 120V Anti Frost Heater Assembly 1 734 Sensor Harness 2 1 735 Water Flow Sensor 1 801 Screw 4 802 Washer 4 803 Screw 3 804 Screw 1 805 Screw 3 806 Screw 4 807 Washer 4 808 Sc...

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