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6. While the tank is filling, open the electrical 

control panel and set the thermostat(s) to the 
desired water temperature. If equipped with 
multiple thermostats, all individual 
thermostats may be adjusted to the same 
temperature set point or they may be set a 2°F 
to 4°F (1˚C to 2˚C) apart to step the elements 
on in stages.

7. Insure that any pilot switches or manual 

limiting switches are placed in the
“ON” position.

8. When a constant flow is obtained at the 

faucet, it may be turned off.  The temperature 
and pressure relief valve should be manually 
opened to insure that there is no captive air in 
the storage tank.  A constant stream of water 
must flow from the manually opened relief 
valve. Release the handle on the relief valve 
and allow it to close after water flow is observed.

9. Carefully check the tank, pipe and fittings for 

any sign of a water leak.  Immediately repair 
as needed.  Open the access door to the 
immersion heating elements and check for 
leaks at the element mounting flanges.  If any 
leak is detected, tighten the screw–in element.

10. Insure that the electrical access panel (field 

wiring compartment) is closed and the 
heating element access panel is in place 
before proceeding.

11. After assuring that the tank is completely 

filled with water and no leaks are detected, 
you are now ready to start operation of the 
water heater. 

12. Turn on the electric power at the main 

disconnect point.  The contactors should be 
energized as the elements start to heat the 
water in the tank.

23

START-UP

13. As the water heater starts heating, check the 

contactors for “buzzing” or “chattering” 
during operation.  If noise is detected, turn off
main power, open the control panel and clean 
the contact points of the magnetic 
contactor(s).  Remove any dust, dirt or foreign 
matter that may have found its way into the 
contactor or other electrical components in 
the control panel during shipping, installation 
or service. 

14. Close the electrical control panel and turn on 

main power.

15. The water heater is now ready for normal 

operation.

The following checks should be made by the
installer when the water heater is placed into
operation for the first time.

1. Allow the water heater to heat for 

approximately thirty minutes after following 
the filling and start up procedures.

2. Turn off the main electrical power to the 

water heater

.  If the power disconnect point 

is out of sight, lock it in the open (“OFF”) 
position and tag to prevent unexpected 
application of power.

3. Open the electrical control panel door and 

feel each wire connection and fuse clip for 
excessive temperature.  If any connection is 
found to be excessively hot, check the 
tightness of the connection.  Check all factory 
internal wiring connections and the field 
made main power connections for tightness.

INITIAL START-UP CHECKS

The power supply must

remain off until the water heater and all
related piping are completely filled with water
to insure that there will not be a possible
problem with heating element burn out.

CAUTION:

HAZARD OF ELECTRICAL SHOCK –
Before opening the access panel to perform
service on any electrical component, make
sure the electrical supply to the water
heater is turned “OFF”. Failure to do this
could result in death, serious bodily injury
or property damage.

WARNING: 

Содержание CHP-I&S-01

Страница 1: ...acturer s warranty Follow start up procedure in the manual Water heater corrosion and component failure caused by air borne chemical vapors is not covered under the manufacturer s warranty Corrosion d...

Страница 2: ...on 8 Relief Valve 8 Thermal Expansion 8 Cathodic Protection 9 Electrical Service Electrical Connection 9 Wire Sizing 9 Fusing 9 Electrical Connection 9 Jacket Assembly 10 Standard and Optional Control...

Страница 3: ...3 FIG 2 Front View Vertical Square Models FIG 1 Front View Vertical Round Models FIG 3 Front View Horizontal Models...

Страница 4: ...t must conform to the CAE C22 1 Canadian Electrical Code Part 1 and or local Electrical Codes This complete appliance is design certified and Listed by Underwriters Laboratories as a commercial storag...

Страница 5: ...ture of the space where the appliance is installed must not go below 32 F 0 C or above 104 F 40 C The lower pan of the horizontal water heater jacket or vertical square water heater jacket is speciall...

Страница 6: ...d heating elements Top 12 30cm for service access to electrical service water connections and piping Water Pipes 1 25 4mm 6 FIG 5 Clearances from Combustible Construction 12 36 6 FIG 4 Clearances from...

Страница 7: ...oor following applicable architectural and local code requirements or accepted standards for the specific site and model purchased In areas prone to seismic activity it is recommended that the water h...

Страница 8: ...ater heater is supplied with a temperature and pressure relief valve s sized in accordance with ASME Boiler and Pressure Vessel Code Section IV Some water heaters may be supplied with an optional pres...

Страница 9: ...NFPA No 70 When the appliance is installed in Canada it must conform to the CAE C22 1 Canadian Electrical Code Part 1 and or local Electrical Codes 1 Use copper conductors only All wiring between the...

Страница 10: ...sity immersion heating elements with an incoloy sheath Internal fusing of all elements in a maximum of 48 amp increments provides additional safety Fuse cartridges are related at 1 000 000 amps interr...

Страница 11: ...of various control failures Time clock to control off on cycles of the heater as programmed by the owner or electric utility requirements Low water pressure switch High water pressure switch A main po...

Страница 12: ...l circuit supplying power to the immersion heating elements When the thermostat is satisfied the contactor coil is de energized and power to the heating elements is turned off CONTROL CIRCUIT TRANSFOR...

Страница 13: ...has an adjustable thermostat to control water temperature The thermostat is factory pre set at approximately 125 F 51 7 C or less Households with small children or invalids may require a 120 F 48 9 C...

Страница 14: ...scalds Children disabled and elderly are at highest risk of being scalded See instruction manual before setting temperature at heating appliance If this appliance is used to produce water that could...

Страница 15: ...arrow Down arrow and Enter Select Key Sequentially prompts the user as to what parameter is being displayed set point differential stage energized operation mode heat indication of assigned stage 1 2...

Страница 16: ...rential 8o F Output Energized Stage One Energized at 152o F Output De energized Stage One De energized at 160o F Each available stage of operation must be programmed with a set point and a differentia...

Страница 17: ...r Down Arrow key to decrease to the desired set point 8 Press Enter to enter the displayed value into memory 9 Press Select to display the current stage switching differential 10 Press Up Arrow key to...

Страница 18: ...or cannot be field repaired Replace the water heater s electronic temperature control OE ROM Error The internal ROM of the microprocessor in the boiler s electronic temperature control is defective Th...

Страница 19: ...ment gasket must be replaced with a new gasket when an element is removed for inspection cleaning or replacement The optional safety door interlock is an electrically operated locking pawl that is ene...

Страница 20: ...eater storage tank If the water pressure drops below an adjustable set point the control circuit is opened and operation of the water heater is shut down The low water pressure switch may be specified...

Страница 21: ...schedule is maintained in periods where there may be power interruptions The time clock works by making and breaking the 120 VAC control circuit to the contactor coils to shut down operation of the h...

Страница 22: ...expansion The system must make allowance for this expansion If an expansion tank is not provided in the system water pressure may increase to the point where the water heater s temperature and pressu...

Страница 23: ...starts heating check the contactors for buzzing or chattering during operation If noise is detected turn off main power open the control panel and clean the contact points of the magnetic contactor s...

Страница 24: ...ng and start up procedure to place the water heater back into service Listed below are items that must be checked to insure safe reliable operations Verify proper operation after servicing The tempera...

Страница 25: ...in the hot water system because heated water increases the rate of corrosive chemical reactions 25 Water heater maintenance includes periodic tank flushing cleaning and removal of lime scale from the...

Страница 26: ...e exposed ends of the elements which are not accessible through the front element access door 3 Disconnect the wires attached to the element terminals Try not to disturb the wiring unnecessarily and r...

Страница 27: ...contactor or thermostat may be malfunctioning 4 The capacity of the heater may have been exceeded by a large demand for hot water Large demands require a recovery period to restore water temperature 5...

Страница 28: ...encountered local codes or inspection agency should be consulted to determine which of the following procedures is acceptable in your area Installation of an expansion tank Removal of the check valve...

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