BOXER KING 5600, Руководство по обслуживанию

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Service Manual 04/2010 Rev.B
104
Lock the screw #5 (Fig.226) FIRMLY by
loctite.
Lift up the hook and install the spring.
Lower the hook all way down.
Turn off the machine.
Install the safety rod #3 (Fig.222).
Install the nut #4 (Fig.222).
Install the nut #2 (Fig.222).
Tighten manually nuts #2 and #4 (Fig.222)
keeping the safety rod machined section
towards the safety switch.
Install the safety switch and leave its nuts
free.
Turn on the machine.
Lift up the tool holder arm ‘till to have the
machined section working on the safety switch
wheel.
Regulate the switch in order to have its wheel
as closest as possible to the machined safety
rod but leaving it free (
5.21 Fig.117).
Lock the switch nuts FIRMLY.
Turn on the machine.
Lower the hook ‘till end of stroke.
Turn off the machine.
Leave 2mm of clearance between switch and
safety rod (Fig.230) by adjusting the nuts #2
and #4 (Fig.222).
Fig.230
Lock the nuts #2 and #4 FIRMLY by loctite.
Turn on the machine.
Check if the safety device works properly.
Turn the machine off.
Install the safety switch cover.
Make a new 3mm hole on the piston head
through the previous one on the safety rod.
Insert the pin #1 (Fig.222).
Mount the hook protection.
Check the hydraulic oil level 6.2.
Check if the machine works fine.
6.20 KING 5600R ROBOTIC CYLINDER
SEALS: CHECK AND REPLACEMENT
: 2h
: End wrenches of 22, 4 Allen wrench, calliper
wrench, rubber hammers, manometer, green
loctite, hydraulic containers oil.
L
: Defective chuck cylinder may cause the
following malfunctions:
3. Slow or locked tool holder movement.
4. Oil leaking from welding.
TO CHECK THE SEALS:
IMPORTANT!
WHEN THE CYLINDER NEEDS TO BE OPENED
THE REPLACEMENT OF WHOLE SET OF
SEALS IS HARDLY SUGGESTED.
Check the cylinder seals following 6.18.
TO REPLACE THE SEALS:
VERY IMPORTANT!
THIS OPERATION DOES NOT REQUIRE THE
DISMOUNTING OF THE WHOLE SAFETY
DEVICE AS REQUIRED FOR THE CYLINDER
REPLACEMENT.
Remove the cylinder from the hook 6.18.
Open completely the cylinder.
Turn the machine off.
Remove the ring nut.
Take off the piston rod from the cylinder liner
together with safety rod.
Replace all cylinder seals 6.11.
Insert the piston into the cylinder liner and the
safety rod in its hose.
Tighten the ring nut FIRMLY 6.11.
Mount the cylinder on the hook 6.18.
Check if the machine works fine.
Check the hydraulic oil level 6.2.
7.0 MECHANICAL SECTION
The mechanical section is mainly connected to
the saddle and to the tool holder arm regulations.
Usually this parts do not require the replacement
and in any case their replacement is required after
years of intensive working.
7.1 SADDLE: CHECK AND
ADJUSTMENT
: 1h
: End wrenches 10,17, 19 and 24mm, allen
wrench 6mm, manometer, Wrench adjustment
of saddle clearance, Tool for removal of
cylinder pin.