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Safety

Improper use or maintenance by the operator or
owner can result in injury. To reduce the potential
for injury, comply with these safety instructions
and always pay attention to the safety-alert
symbol

, which means

Caution

,

Warning

, or

Danger

—personal safety instruction. Failure to

comply with the instruction may result in personal
injury or death.

Preparation

Read the

Owner’s Manual

before operating or

servicing the plow.

Always follow the vehicle manufacturer’s
recommendations relating to snowplow
installation. For recommended vehicle models,
refer to the BOSS product selector tool at
www.BOSSPlow.com.

Ensure that only trained personnel install and
perform maintenance on the equipment and
hydraulic components.

Never disable, remove, or relocate any sensors or
other components related to the operation of the
air bags in your vehicle.

Keep your hands, feet, and clothing away from
moving parts and mounting points.

Ensure the plow is properly attached to the vehicle
before moving it.

To comply with federal regulations and to
assure a safe vehicle, do not exceed the
front gross-axle-weight rating (FGAWR), rear
gross-axle-weight rating (RGAWR), and the
gross-vehicle-weight rating (GVWR) at any time.

Always wear appropriate personal protective
equipment when operating and servicing the
machine. Wear substantial, slip-resistant footwear,
and cold-weather clothing.

Use a 500 kg (1/2 ton) minimum lifting device to
move heavy plow components.

Material safety data sheets (MSDS) are available
at www.BOSSPlow.com.

Operation

Vehicles equipped with air bags are designed
so that the air bags activate in a frontal collision
equivalent to hitting a solid barrier (such as a wall)
at approximately 22 km/h (14 mph) or more, or a
frontal perpendicular collision with a parked car
or truck of similar size at approximately 45 km/h
(28 mph) or more. Careless or high-speed driving
while plowing snow can deploy the air bag.

When transporting the vehicle, position the plow so
as not to block your vision or the plow headlights.

Do not change the blade position when traveling.

Do not exceed 64 km/h (40 mph) when transporting
the plow.

Do not exceed 22 km/h (14 mph) when plowing.

Do not exceed 8 km/h (5 mph) when D-Force is
activated (if equipped).

Always lower the blade when the vehicle is not in
use.

Never put any part of your body between the plow
and the vehicle.

Do not operate the machine while ill, tired, or
under the influence of alcohol or drugs.

Use your full attention while operating the
machine. Do not engage in any activity that
causes distractions; otherwise, injury or property
damage may occur.

Always wear your seat belt while operating a motor
vehicle.

Due to the variety of equipment that you
can install on the vehicle, do not exceed the
front gross-axle-weight rating (FGAWR), rear
gross-axle-weight rating (RGAWR), and the
gross-vehicle-weight rating (GVWR) at any time.
This may require weighing the vehicle and adding
ballast as necessary. It may also limit the payload
capacity of the vehicle.

This machine has an operating sound level below
70 dBA.

When transporting the machine, ensure that it is
properly secured. Instructions are available at
www.BOSSPlow.com.

3

 

Содержание RT3 EXT

Страница 1: ...Form No STB11478 Rev A Installation Instructions RT3 EXT Straight Blade Plow Register at www bossplow com Original Instructions EN STB11478 A...

Страница 2: ...igure 1 1 Model and serial number location Date Purchased Model No Serial No Blade Crate Serial No This manual identifies potential hazards and has safety messages identified by the safety alert symbo...

Страница 3: ...re available at www BOSSPlow com Operation Vehicles equipped with air bags are designed so that the air bags activate in a frontal collision equivalent to hitting a solid barrier such as a wall at app...

Страница 4: ...between the plow and vehicle during maintenance 2 Warning all operators should be trained before operating the machine 7 Warning do not exceed 64 km h 40 mph when transporting the plow 3 Warning coupl...

Страница 5: ...spring pin unlock 6 Coupler spring pin lock decalmsc04604 5 MSC04604 5 1 Read the Owner s Manual for information on attaching the plow 4 Read the Owner s Manual for information on removing the plow 2...

Страница 6: ...decalmsc04595 MSC04595 1 Important read the Owner s Manual 2 Fill the hydraulic fluid to the bottom of the fill elbow decalmsc06354 MSC06354 6...

Страница 7: ...then release the spring pin to lock the kickstand in place in the lowered position Figure 4 g036645 Figure 4 1 Kickstand spring pin 2 Kickstand 3 Secure the end of the shock absorber to the push fram...

Страница 8: ...Washer 1 2 inch 4 Trip spring 2 Hook the other ends of the trip springs to 4 eyebolts Figure 6 3 Insert the threaded end of the eyebolts through the holes on the plow blade and secure them using 4 was...

Страница 9: ...ort on the hydraulic shelf and a 1 5 m 59 1 2 inch hose to the XL1 port Figure 9 Turn the fitting until it is finger tight then turn it another 1 4 to 1 2 turn Important Do not overtighten 2 Slide the...

Страница 10: ...ough 6 for ports XR1 and XR2 on the right side of the machine 8 Install the 45 cm 18 inch hose to the L port on the hydraulic shelf and the lower fitting on the lift cylinder Figure 11 Turn the fittin...

Страница 11: ...hread compound connect the other end of the hose to the right push frame cylinder and turn the fitting until it is finger tight then turn it another 1 1 2 to 3 turns Important Do not overtighten Impor...

Страница 12: ...ght g036655 Figure 14 1 Cable ties 2 Short wire harness 7 Secure the wire harness to the light bar using 3 cable ties as shown in Figure 14 Installing the Blade Guides and Filling the Hydraulic Reserv...

Страница 13: ...t vehicle headlight Figure 17 3 Connect the black plug from the long wire harness to the previously disconnected plug on the vehicle wire harness Figure 17 4 Repeat steps 1 through 3 on the right vehi...

Страница 14: ...drain 18 Connect the white black wire from the wire harness to the small post on the pump solenoid Figure 20 g032928 Figure 20 1 White black wire 4 Pump solenoid 2 Battery cable 5 Brown wire 3 Red pow...

Страница 15: ...that the relay pack is mounted in the upright position g270624 Figure 23 1 Relay pack 30 Locate the vehicle option connector and align it according to the table below Note If your vehicle is not liste...

Страница 16: ...adlights to the ON position Switch the plow headlight toggle switch to the PLOW position Ensure that the low beam light indicator on the vehicle is illuminated Only the plow low beam lights should be...

Страница 17: ...wire harness Figure 25 Note You will not use this connector 7 Repeat steps 1 through 6 on the right vehicle headlights 8 Continue the wire harness installation from step 5 of Installing the Wire Harne...

Страница 18: ...m 56 ft lb g230889 Figure 27 1 Measure this distance 2 Fastener Mounting the Snowplow Note The vehicle must be running before starting this procedure 1 Activate the FLOAT feature on your plow control...

Страница 19: ...ert the previously removed bolt and torque it to 76 N m 56 ft lb 6 Tighten the center bolt and torque it to 76 N m 56 ft lb 7 Tighten the trip springs until there is a gap of 0 8 mm 1 32 inch between...

Страница 20: ...e The horizontal headlight centerline should be the distance from the ground to the center of the headlight 7 Adjust the plow headlights until the brightest part of the plow low beam lights are aligne...

Страница 21: ...in the Float mode press the switch up to raise the tower and down to lower the tower Spring Pins The spring pins secure the plow to the vehicle pushbeam Turn the levers toward the coupler tower to lo...

Страница 22: ...ivates the FLOAT feature allowing the plow blade to follow the contour of the ground A red light illuminates when the FLOAT feature is active Left button angles the plow blade to the left Right button...

Страница 23: ...e solenoid has failed in the closed position 1 Disconnect the controller and turn the ignition on If the pump continues to run quickly remove power to the pump by disconnecting the power ground cables...

Страница 24: ...f valve is set incorrectly 3 Contact your authorized BOSS dealer 1 The hydraulic fluid level is incorrect 1 Ensure that the hydraulic fluid level should is within 2 cm 3 4 inch of the top of the reser...

Страница 25: ...o the proper height The plow does not clean up snow from low areas 1 The controller is not in the FLOAT position 1 Activate the FLOAT feature on the controller 1 The terrain is too steep 1 Avoid steep...

Страница 26: ...w module may be wired incorrectly 2 Refer to the wiring diagram included with your Owner s Manual 3 If the status light on the plow module is blinking orange or red there is a problem with the module...

Страница 27: ...Schematics g272184 Plow Side Electrical Schematic Rev 0 27...

Страница 28: ...g272185 Truck Side Electrical Schematic Rev 0 28...

Страница 29: ...Black Blade Right White Lift Orange Lower Red Communication Blue Module Power Black SmartHitch2 Brown Ground Red Green Right wing retract Red White Right wing extend Blue Green Left wing retract Blue...

Страница 30: ...Notes...

Страница 31: ...Notes...

Страница 32: ......

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