Boss Snowplow MSC12060 Скачать руководство пользователя страница 24

Problem

Possible Cause

Corrective Action

1. There is a short in the controller wiring.

1. Refer to the wiring diagram. Inspect

and repair or replace any damaged
wiring or the control switch.

2. The wiring on the hydraulic valve

manifold and hydraulic pump motor
start solenoid are not connected
properly.

2. Refer to the wiring schematic and

connect the wiring properly.

The vehicle battery dies when all of the
switches are in the Neutral position.

3. The 12V+ is not connected properly.

3. Check for voltage to the control

between the black wire and the ground
at the white 9-pin control connector
of the vehicle side harness with
the vehicle ignition switch in the off
position and with the plow electrically
connected to the vehicle. If voltage is
present, the power from the ignition-on
12V+source (from the vehicle) on
the black/red has been improperly
connected to the constant-on 12V+
battery power on the vehicle allowing
the plow system to continuously draw
power. Connect the black/red wire
of the vehicle side harness to the
ignition-on 12V+ source only.

1. The bumper stop bracket is adjusted

too low.

1. Raise the bumper stop; refer to

Adjusting the blades.

The plow blade digs into the ground in the
V-position.

2. The pushbeam is installed too high.

2. Lower the pushbeam.

1. The bumper stop bracket is adjusted

too high.

1. Lower the bumper stop; refer to

Adjusting the blades.

The plow blades do not lay flat against the
ground in the scoop position.

2. The pushbeam is installed too low.

2. Raise the pushbeam.

The blade trips too easily.

1. The trip-spring(s) needs adjustment.

1. Tighten the springs and replace them if

they are damaged.

The plow does not clean up snow from
low areas.

1. The controller is not in the F

LOAT

position.

1. Activate the F

LOAT

feature on the

controller.

1. The pump reservoir is overfilled.

1. The hydraulic fluid level should be

within 2 cm (3/4 inch) of the top of the
reservoir.

Fluid is running out of the fill cap of the
hydraulic pump.

2. The plow is hitting snowbanks too

hard.

2. Do not plow recklessly.

1. The hydraulic-fluid level is low.

1. Check the hydraulic-fluid level; refer

to the Checking the Hydraulic Fluid
section.

2. The power/gound cables are not

connected properly.

2. Clean and re-connect the

power/ground cable connection
and the connections at the vehicle
battery.

The hydraulic power unit or the hydraulic
pump motor start solenoid chatters when
raising or extending/retracting the plow
wings.

3. The battery is weak or depleted.

3. Replace the battery.

1. The controller is not in the Float

position.

1. Put the controller in the Float position.

2. The controller does not stay in the

Float position.

2. Switch or replace the controller.

The SmartHitch2 does not attach the plow.

3. The valve block and SmartHitch2 is not

connected properly.

3. Refer to the wiring schematic and

connect the wiring properly.

24

 

Содержание MSC12060

Страница 1: ...Form No MSC13021 Rev B Owner s Manual Plow Box 2010 and After UTV RT3 Power V Plow Blade Part No MSC12060 Serial No 400000000 and Up Register at www bossplow com Original Instructions EN MSC13021 B...

Страница 2: ...t ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided g321885 Figure 1 1 Serial number decal Date Purchased Model No Serial No...

Страница 3: ...ing Use a 500 kg 1 2 ton minimum lifting device to move heavy plow components Material safety data sheets MSDS are available at www BOSSPlow com Operation When transporting the vehicle position the pl...

Страница 4: ...n the spring pin handle to lock the coupler do not leave the spring pin pulled out 3 Coupler spring pin unlock 6 Coupler spring pin lock decalmsc04604 5 MSC04604 5 1 Read the Owner s Manual for inform...

Страница 5: ...d vehicle during maintenance 3 Warning wear your seatbelt and helmet while operating the plow 8 Warning do not exceed 40 km h 25 mph when transporting the plow 4 Warning coupler spring pins must be lo...

Страница 6: ...on hinge bushing is inserted between the blade hinge bushings 3 Insert the center hinge pin through the bushings 4 Secure the center using 1 bolt 3 8 16 x 1 1 4 inches and 1 split lock washer 5 Secure...

Страница 7: ...the springs g321727 Figure 3 8 Secure the coupler assembly to the push frame g321729 Figure 4 9 Secure the rod end of the lift cylinder to the push frame assembly using a clevis pin washer and hairpin...

Страница 8: ...the lift cylinder g321731 Figure 6 4 Install the short hydraulic hose to the middle fitting on the hydraulic shelf and the previously installed 90 fitting Turn the fitting until it is finger tight the...

Страница 9: ...ance hydraulic fluid until it accepts no more Note The reservoir holds approximately 1 9 L 2 US qt of hydraulic fluid 5 Install the previously removed fill cap Installing the Wire Harness DANGER Vehic...

Страница 10: ...cause the battery to drain 7 Connect the white black wire from the wire harness to the small post on the pump solenoid Figure 11 g032928 Figure 11 1 White black wire 4 Pump solenoid 2 Battery cable 5...

Страница 11: ...nal Figure 14 17 Connect the free end of the battery cable to the positive battery terminal Figure 14 18 Connect the red fused wire to the positive battery terminal Figure 14 19 Secure all wiring in a...

Страница 12: ...Installing the Wire Harness DANGER Vehicle engines contain moving parts and can become extremely hot capable of causing severe burns and serious bodily harm Shut off the engine and allow it sufficient...

Страница 13: ...cle wire harness and identify the corresponding connector in your loose parts 10 Slide the appropriate connector onto the end of the black red wire and crimp the connector to secure it 11 Connect the...

Страница 14: ...on quickly twice automatically raises the blade when Express Raise mode is enabled Lower button lowers the plow blade and activates the FLOAT FLOAT double tapping the button or holding it for 2 second...

Страница 15: ...w com for a list of all approved attachments and accessories To ensure optimum performance and continued safety certification of the machine use only genuine BOSS replacement parts and accessories Rep...

Страница 16: ...Move the coupler tower until the spring pins engage completely Removing the Snowplow Note The vehicle must be running before starting this procedure Set the parking brake If your vehicle does not hav...

Страница 17: ...stment bolts Raise and lower the plow in the V position If the blades digs into the ground the center adjustment is too low Place the plow in the scoop position If the blades do not sit level the cent...

Страница 18: ...eservoir with BOSS high performance hydraulic fluid to the bottom of the fill elbow Figure 29 Note The reservoir holds approximately 1 9 L 2 US qt of hydraulic fluid g032935 Figure 29 1 Hydraulic fill...

Страница 19: ...lug Figure 31 g322755 Figure 31 1 Drain plug 6 Place a drain pan under the plug and remove the plug 7 Clean the drain plug 8 Allow the fluid to fully drain then replace the plug Torque the plug to 17...

Страница 20: ...that are scratched chipped or rusted 6 Loosen the trip return springs 7 Grease the coupler spring pins Removing the Plow from Storage 1 Check the plow for cracked welds 2 Check the torque of all faste...

Страница 21: ...The hydraulic pump continues to run while the switch is in neutral 1 The solenoid has failed in the closed position 1 Disconnect the controller while the ignition is on If the hydraulic pump continues...

Страница 22: ...hydraulic power unit or cylinder a component replacement may be necessary The plow does not raise or raises slowly 7 The Lift control solenoid valve is not operating completely 7 Check for voltage be...

Страница 23: ...Replace the solenoid valve 1 The power ground cables and or the control cables are not connected properly 1 Connect the cables 2 The wiring connections on the hydraulic valve manifold are not connecte...

Страница 24: ...high 1 Lower the bumper stop refer to Adjusting the blades The plow blades do not lay flat against the ground in the scoop position 2 The pushbeam is installed too low 2 Raise the pushbeam The blade t...

Страница 25: ...Schematics g038232 Plow Side Electrical Schematic Rev 0 25...

Страница 26: ...g321886 Vehicle Side Electrical Schematic Rev 0 26...

Страница 27: ...Right wing in Red Right wing out White Lift Orange Lower Red Black Left wing in Blue Left wing out Black SmartHitch2 12V Optional White Black Pump solenoid Brown Ground Black Yellow Headlight harness...

Страница 28: ......

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