Boss Snowplow MSC12060 Скачать руководство пользователя страница 2

This product complies with all relevant European
directives; for details, please see the separate product
specific Declaration of Conformity (DOC) sheet.

BOSS Products limited consumer warranty and BOSS
Products commercial warranty policies are located
at

www.BOSSPlow.com

.

Patent

www.ttcopats.com

.

Introduction

Note:

This manual is used for the assembly of all

BOSS UTV V-blade plows. Illustrations may vary.

Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product

DAMAGE

. You are responsible for

operating the product properly and safely.

You may contact BOSS directly at

www.BOSSPlow.com

for product and accessory

information, help finding a dealer, or to register your
product.

Whenever you need service, genuine BOSS parts, or
additional information, contact an Authorized BOSS
Dealer or BOSS Technical Service () and have the
model and serial numbers of your product ready.

Figure 1

identifies the location of the model and serial

numbers on the product. Write the numbers in the
space provided.

g321885

Figure 1

1.

Serial number decal

Date
Purchased

Model No.

Serial No.

Blade Crate
Serial No.

Contents

Safety ....................................................................... 3

Preparation......................................................... 3
Operation............................................................ 3
Safety and Instructional Decals .......................... 4

Setup ........................................................................ 6

Installing the Coupler Assembly.......................... 6
Installing the Hydraulic Hoses............................. 8
Installing the Blade Guides and Filling the

Hydraulic Reservoir......................................... 9

Installing the Wire Harness ................................. 9
Mounting the Plow Controller .............................11
Installing the Wire Harness ............................... 12
Mounting the Snowplow.................................... 13

Product Overview ................................................... 14

Controls ........................................................... 14
Specifications .................................................. 15
Attachments/Accessories ................................. 15

Operation ................................................................ 15

Mounting the Snowplow.................................... 15
Removing the Snowplow .................................. 16
Adjusting the Plow ............................................ 17
Checking the Hydraulic Fluid Level ................... 18
Adding Hydraulic Fluid...................................... 18
Operating Tips ................................................. 18

Maintenance ........................................................... 19

Draining the Hydraulic Fluid .............................. 19
Checking the Hydraulic Lines and

Hoses............................................................ 19

Storage ................................................................... 20

Storing the Plow ............................................... 20
Removing the Plow from Storage...................... 20

Troubleshooting ...................................................... 21
Schematics ............................................................. 25

© 2020—BOSS Products
P.O. Box 787
Iron Mountain, MI 49801

2

Contact us at www.bossplow.com.

Printed in the USA

All Rights Reserved

 

Содержание MSC12060

Страница 1: ...Form No MSC13021 Rev B Owner s Manual Plow Box 2010 and After UTV RT3 Power V Plow Blade Part No MSC12060 Serial No 400000000 and Up Register at www bossplow com Original Instructions EN MSC13021 B...

Страница 2: ...t ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided g321885 Figure 1 1 Serial number decal Date Purchased Model No Serial No...

Страница 3: ...ing Use a 500 kg 1 2 ton minimum lifting device to move heavy plow components Material safety data sheets MSDS are available at www BOSSPlow com Operation When transporting the vehicle position the pl...

Страница 4: ...n the spring pin handle to lock the coupler do not leave the spring pin pulled out 3 Coupler spring pin unlock 6 Coupler spring pin lock decalmsc04604 5 MSC04604 5 1 Read the Owner s Manual for inform...

Страница 5: ...d vehicle during maintenance 3 Warning wear your seatbelt and helmet while operating the plow 8 Warning do not exceed 40 km h 25 mph when transporting the plow 4 Warning coupler spring pins must be lo...

Страница 6: ...on hinge bushing is inserted between the blade hinge bushings 3 Insert the center hinge pin through the bushings 4 Secure the center using 1 bolt 3 8 16 x 1 1 4 inches and 1 split lock washer 5 Secure...

Страница 7: ...the springs g321727 Figure 3 8 Secure the coupler assembly to the push frame g321729 Figure 4 9 Secure the rod end of the lift cylinder to the push frame assembly using a clevis pin washer and hairpin...

Страница 8: ...the lift cylinder g321731 Figure 6 4 Install the short hydraulic hose to the middle fitting on the hydraulic shelf and the previously installed 90 fitting Turn the fitting until it is finger tight the...

Страница 9: ...ance hydraulic fluid until it accepts no more Note The reservoir holds approximately 1 9 L 2 US qt of hydraulic fluid 5 Install the previously removed fill cap Installing the Wire Harness DANGER Vehic...

Страница 10: ...cause the battery to drain 7 Connect the white black wire from the wire harness to the small post on the pump solenoid Figure 11 g032928 Figure 11 1 White black wire 4 Pump solenoid 2 Battery cable 5...

Страница 11: ...nal Figure 14 17 Connect the free end of the battery cable to the positive battery terminal Figure 14 18 Connect the red fused wire to the positive battery terminal Figure 14 19 Secure all wiring in a...

Страница 12: ...Installing the Wire Harness DANGER Vehicle engines contain moving parts and can become extremely hot capable of causing severe burns and serious bodily harm Shut off the engine and allow it sufficient...

Страница 13: ...cle wire harness and identify the corresponding connector in your loose parts 10 Slide the appropriate connector onto the end of the black red wire and crimp the connector to secure it 11 Connect the...

Страница 14: ...on quickly twice automatically raises the blade when Express Raise mode is enabled Lower button lowers the plow blade and activates the FLOAT FLOAT double tapping the button or holding it for 2 second...

Страница 15: ...w com for a list of all approved attachments and accessories To ensure optimum performance and continued safety certification of the machine use only genuine BOSS replacement parts and accessories Rep...

Страница 16: ...Move the coupler tower until the spring pins engage completely Removing the Snowplow Note The vehicle must be running before starting this procedure Set the parking brake If your vehicle does not hav...

Страница 17: ...stment bolts Raise and lower the plow in the V position If the blades digs into the ground the center adjustment is too low Place the plow in the scoop position If the blades do not sit level the cent...

Страница 18: ...eservoir with BOSS high performance hydraulic fluid to the bottom of the fill elbow Figure 29 Note The reservoir holds approximately 1 9 L 2 US qt of hydraulic fluid g032935 Figure 29 1 Hydraulic fill...

Страница 19: ...lug Figure 31 g322755 Figure 31 1 Drain plug 6 Place a drain pan under the plug and remove the plug 7 Clean the drain plug 8 Allow the fluid to fully drain then replace the plug Torque the plug to 17...

Страница 20: ...that are scratched chipped or rusted 6 Loosen the trip return springs 7 Grease the coupler spring pins Removing the Plow from Storage 1 Check the plow for cracked welds 2 Check the torque of all faste...

Страница 21: ...The hydraulic pump continues to run while the switch is in neutral 1 The solenoid has failed in the closed position 1 Disconnect the controller while the ignition is on If the hydraulic pump continues...

Страница 22: ...hydraulic power unit or cylinder a component replacement may be necessary The plow does not raise or raises slowly 7 The Lift control solenoid valve is not operating completely 7 Check for voltage be...

Страница 23: ...Replace the solenoid valve 1 The power ground cables and or the control cables are not connected properly 1 Connect the cables 2 The wiring connections on the hydraulic valve manifold are not connecte...

Страница 24: ...high 1 Lower the bumper stop refer to Adjusting the blades The plow blades do not lay flat against the ground in the scoop position 2 The pushbeam is installed too low 2 Raise the pushbeam The blade t...

Страница 25: ...Schematics g038232 Plow Side Electrical Schematic Rev 0 25...

Страница 26: ...g321886 Vehicle Side Electrical Schematic Rev 0 26...

Страница 27: ...Right wing in Red Right wing out White Lift Orange Lower Red Black Left wing in Blue Left wing out Black SmartHitch2 12V Optional White Black Pump solenoid Brown Ground Black Yellow Headlight harness...

Страница 28: ......

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