background image

Page 20

 

 

 
 
 

        Most problems are easy to fix. Consult the trouble shooting Table below for common problems and their solutions.  
        If you continue to experience problems, contact us at 

www.boss-industrial.com

, or call toll-free (800) 780 2677 for 

        support.  
 
        If the machine should start making an unusual noise or vibration, shut down the tractor engine, wait 5 minutes for  
        machine to cool down, then inspect for damage. Vibration is generally a warning of trouble. Check for damaged parts 
        and clean, repair and / or replace as necessary. 

 
 

Problem

 

                Cause

 

Remedy

 

Cylinder rod will not move

 

1.  Shipping plugs left in hydraulic hoses. 

 

2.  Damaged relief valve.

 

3.   Hydraulic lines blocked.

 

4.  Incorrect oil level of your tractor.

 

5.  Damaged control valve.

 

6.  Blocked control valve. 

7.  Hoses connected to the wrong ports.

 

1.  Disconnect hydraulic hoses, remove shipping 

plugs, and reconnect hoses.  

 

2.  See authorized service dealer.

 

3.   Flush and clean hydraulic system.

 

4.  Check oil level.

 

5.  See authorized service dealer.

 

6.  Flush and clean hydraulic system 

7.  Swap hose connections. 

 

Slow cylinder shaft speed while 
extending and retracting

 

1.  Damaged relief valve.

 

2.  Incorrect oil level of your tractor.

 

3.  Contaminated oil.

 

4.   Control valve leaking internally.

 

5.  Internally damaged cylinder. 

6.  Excessive air in the hoses.

 

1.  See authorized service dealer.

 

2.  Check oil level.

 

3.  Drain oil, clean reservoir and refill.

 

4.   See authorized service dealer.

 

5.  See authorized service dealer 

6.  Operate the control handle several times to 

      repel the air.

 

Leaking Cylinder

 

1.  Worn seals.

 

2.  Scored cylinder.

 

1.  See authorized service dealer.

 

2.  See authorized service dealer.

 

Wood will not split or wood splits too 
slowly

 

1.  Tractor throttle set too low.

 

2.  Incorrect oil level of your tractor.

 

3.  Contaminated oil.

 

4.  Control valve leaking internally.

 

5.   Overloaded cylinder.

 

6.  Internally damaged cylinder. 

7.  Excessive air in the hoses.

 

1.  Adjust Tractor throttle.

 

2.  Check oil level.

 

3.  Drain oil, clean reservoir and refill.

 

4.  See authorized service dealer.

 

5.   Do not attempt to split wood against the grain.

 

6.  See authorized service dealer. 

7.  Operate the control handle several times to 

      repel the air.

 

Wedge continues to move forward 
when control handle is released

 

1.  Damaged control valve

 

1.  See authorized service dealer.

 

Control handle does not return to 
neutral when released from 
forward position

 

1.  Hydraulic fluid too cold.

 

2.  Hydraulic fluid too thick.

 

3.  Hydraulic fluid contaminated.

 

4.  Damaged control valve.

 

1.  Warm up engine.

 

2.  Replace hydraulic fluid.

 

3.  Replace hydraulic fluid.

 

4.  See authorized service dealer.

 

TROUBLESHOOTING 

Page 23

 

 

 

Содержание 3PT22T25

Страница 1: ...er s Manual ASSEMBLY OPERATING INSTRUCTIONS Purchase Date_________Model NO __________ _ Serial NO ______________ Dealer_____________________________________ ____________________ Boss Industrial Inc 12...

Страница 2: ......

Страница 3: ...manufacturer s manual If you have any problems or questions concerning the machine phone an authorized service dealer or contact us directly Boss Industrial s customer support phone number website and...

Страница 4: ...tructions 10 17 Unpacking the Container 10 11 Assembling and Set up 12 16 Know Controls Features 17 Operation Instructions 18 21 Know Your Tractor 18 Operating Positions 18 Lubricate Beam and Wedge 18...

Страница 5: ...ortant safety information may result in serious injury or death DANGER This machine was built to be operated according to the safe operation practices in this manual As with any type of power equipmen...

Страница 6: ...that all safety warning decals are in good condition and readable Always replace missing or defaced decals Contact BOSS at 1 800 780 2677 for replacement decals SAFETY DECALS Part 410 233 Part 410 52...

Страница 7: ...adult who loads and stabilizes the log must be the person who operates control handle WARNING PRESSURIZED FLUID Never check for hose leaks with your hands High pressure fluid can escape through a pin...

Страница 8: ...n hole opening can penetrate your skin and cause blood poisoning gangrene or death Give attention to the following instructions at all times a Do not check for leaks with your hand b Do not operate ma...

Страница 9: ...or logs to fall off 8 ALWAYS lock beam in either the horizontal or vertical position 9 ALWAYS keep the work area clean Remove split wood around the log splitter immediately so that you don t stumble...

Страница 10: ...dge and the square end placed toward the end plate 10 When splitting in the vertical position stabilize the log before moving the control handle Split as follows a Place log on the end plate and turn...

Страница 11: ...the log splitter in another location can result in serious injury or death a Horizontal Operating Position Stand on the control lever side of the log splitter and stabilize log as shown if needed See...

Страница 12: ...ifications may lead to improper performance and compromise safety 6 The hydraulic system of your log splitter requires careful inspection along with the mechanical parts Be sure to replace frayed kink...

Страница 13: ...3 NEVER carry any cargo or wood on your log splitter when moving around on your tractor 4 NEVER allow anyone to sit or ride on your log splitter 5 ALWAYS check before moving to make sure that the log...

Страница 14: ...n only Exceptions if any will be specified Unpacking tools needed 1 Wrench 14mm 2 Scissors or knife 3 Pry bar or claw hammer Step 1 Use a 14mm wrench to remove all the bolts and washers on the metal c...

Страница 15: ...lic hoses to the beam at this time until you do all the assembly procedures Step 4 Inspect all component assemblies parts and accessories according to the packing list attached in this manual Page 27...

Страница 16: ...litter 2 Check the three Hitch Pins are available for your log splitter 3 Different tractor needs different types and sizes of Tractor Hydraulic Connectors For this reason the Splitter Hoses do not ha...

Страница 17: ...nt See FIGURE 5 1 Position the Lower Draft Arms outside of lower Frame Hookup bracket align with the Mounting Bracket holes and secure with the Tractor Hitch Pins 2 Position the Upper Draft Arm inside...

Страница 18: ...four Frame Legs After the Frame Legs installed and tightened lower down the Splitter and allow it standing firmly on the ground See FIGURE 6 REF NO DECSRIPTION QTY 4 Frame leg 4 5 Hardware mounted on...

Страница 19: ...anging from the valve on the handle link See FIGURE 7 1 Remove the clevis pin and bow tie cotter pin from the control handle 2 Rotate the control handle into the operating position and secure with the...

Страница 20: ...s You need to prepare the correct type size connectors for your application The Splitter Hose Threads are 1 2 NTP Male 3 Route the hoses down the underside of the Beam to the rear and plug the connect...

Страница 21: ...in the horizontal position The horizontal beam lock is located on the beam support latch bracket Log Tray The log tray is designed to catch the log after it is split Splitting Wedge The wedge is used...

Страница 22: ...o keep hands away from any possible pinch points 2 How to place the beam in the Vertical Position Pull the horizontal beam lock out to release the beam and pivot the beam to the vertical position See...

Страница 23: ...ward the cylinder When the wedge is fully retracted the control handle returns to the NEUTRAL position automatically Do not hold the handle in the REVERSE position when fully retracted NOTE The REVERS...

Страница 24: ...stabilize the log place your left hand on the side of the log opposite the beam as shown in FIGURE 13 WARNING Never place a hand on the ends of the log between the log and the end plate or the log and...

Страница 25: ...pipe dope on all hydraulic fittings 5 Split wood along the grain lengthwise only Never 1 Use when fluid is below 20 F or above 150 F 2 Operate through relief valve for more than 5 seconds 4 Attempt to...

Страница 26: ...beam lock 2 ALWAYS check before moving to make sure that the log splitter is correctly and securely attached to the three point hitches and the hydraulic hoses to the pressure ports of tractor pump 2...

Страница 27: ...Control valve leaking internally 5 Internally damaged cylinder 6 Excessive air in the hoses 1 See authorized service dealer 2 Check oil level 3 Drain oil clean reservoir and refill 4 See authorized s...

Страница 28: ...osition 72 3 54 6 in 72 3 54 6 in 72 3 54 6 in Width 24 in 24 in 24 in Net Weight 442 lbs 458 lbs 496 lbs Splitting force is determined by Splitter cylinder size and Tractor PSI Cycle time depends on...

Страница 29: ...Page 22 EXPLODED DIAGRAM PARTS LIST Page 25...

Страница 30: ...2 Flat Washer Zinc M16 2 25 760 734 Split Pin Zinc 4 35 2 26 530 427 Splitting Wedge w Guides 1 27 560 422 Hydraulic Hose for A Capacity 1 2 572 1 28 560 377 Protective Spring 27 540 1 5 1 29 510 339...

Страница 31: ...Page 24 Beam Frame top asembly x 1 Instruction manual x 1 U shape mounting bracket bar x 1 incl Hardware Frame leg x 4 incl Hardware PACKING LIST Page 27...

Страница 32: ...Page 25 Page 28...

Страница 33: ...he operating instructions as specified in this operator s manual This warranty does not apply to any damage to the product that is the result of improper maintenance or to any product that has been al...

Страница 34: ...Page 27...

Страница 35: ...Page 28...

Страница 36: ...Page 29 Boss Industrial Inc 123 Ambassador Drive Suite 123 Naperville IL 60540 USA Phone 800 780 BOSS 2677 Fax 331 472 2976 www boss industrial com...

Отзывы: