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Maintenance and repair

Bosch Rexroth Mellansel AB

,

Installation and maintenance manual , Hägglunds CB, RE 15302-WA/05.2019

10 Maintenance and repair

10.1 Cleaning and care

NOTICE

Damage to surface!

Aggressive solvents and detergents may damage the seals on the hydraulic motor

and cause them to age faster.

▶

Never use solvents or aggressive detergents.

▶

If in doubt, check the compatibility of the detergent with the seal type (Nitrile or
Viton) specified in the hydraulic motor.

Damage to the hydraulic system and the seals!

Using a high-pressure cleaner could damage the speed sensor and the seals of the

hydraulic motor.

▶

Do not point the high-pressure cleaner at sensitive components, e. g. shaft seals,
seals in general, electrical connections, speed sensors and valves.

For cleaning and care of the hydraulic motor, observe the following:

1. Plug all openings with suitable protective caps/devices.
2.

Check whether all plugs and plug seals are securely seated to ensure that no
moisture can penetrate into the hydraulic motor during cleaning.

3.

Use only water and, if necessary, a mild detergent to clean the hydraulic motor.

4. Remove coarse dirt from the outside of the motor and keep sensitive and

important components, such as sensors and valve blocks clean.

10.2 Inspections

10.2.1 Oil inspection

Purpose of taking oil sample

The purpose of oil sampling is to check the condition of the hydraulic fluid.
With scheduled oil analysis, wear products can be identified and corrective action
can be taken before failure occurs. Oil analysis can indicate when an oil change is

required, point out shortcomings in maintenance and keep repair cost to a minimum.

Using oil analysis can create a “window of opportunity”, allowing the user to
schedule overhauls, maintenance or repairs, thus saving money on equipment repairs

and unplanned downtime.

The most used method is to take samples in a clean sample bottle and send it to a

fluid laboratory for an analysis. The laboratory should deliver a report following a
specific international standard.

The analysis should at a minimum cover viscosity, oxidation, water content and
particle counting (possibly including element analysis of particles). Another method
is to install an inline particle counter direct in your hydraulic system which provides

the contamination level according to international standards. The disadvantage with

this method is that you only get the contamination level in the oil.

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Содержание Hagglunds CB

Страница 1: ...Installation and maintenance manual RE 15302 WA 05 2019 Replaces RE 15302 WA 10 2015 English Hägglunds CB Radial piston hydraulic motor ...

Страница 2: ...ging This document as well as the data specifica tions and other information set forth in it are the exclusive property of Bosch Rexroth AG It may not be reproduced or given to third parties without its consent Changes in the equipment may occur We there fore reserve the right to introduce amendments in the manual as we deem necessary without notice or obligations This Installation and Maintenance...

Страница 3: ...10 3 General instructions on material damage and product damage 11 4 Delivery contents 13 5 About this product 13 5 1 Performance description 13 5 2 Product description 13 5 3 Product identification 14 6 Transport and storage 15 6 1 Product transport 15 6 1 1 Lifting methods 15 6 1 2 Lifting motors and accessories 16 6 2 Product storage 19 6 2 1 Standing the motor on a flat surface 19 6 2 2 Storin...

Страница 4: ... 1 Oil filling 54 8 1 2 Start of the hydraulic supply 55 8 2 Re commisioning after standstill 55 9 Operation 55 10 Maintenance and repair 56 10 1 Cleaning and care 56 10 2 Inspections 56 10 3 Maintenance plan 58 10 4 Maintenance 59 10 4 1 Filter maintenance 59 10 4 2 Oil maintenance 59 10 5 Repair 60 10 6 Spare parts 60 11 Removal and replacement 60 11 1 Required tools 60 11 2 Preparing for remova...

Страница 5: ...ntary documentation 1 3 Display of information Standardized safety instructions symbols terms and abbreviations are used so that you can use this documentation to work quickly and safely with your product To give you a better understanding they are explained in the sections below 1 3 1 Safety instructions This documentation includes safety instructions in chapter 2 6 Product specific safety instru...

Страница 6: ...th or serious physical injury unless averted WARNING Indicates a dangerous situation which could result in death or serious physical injury unless averted CAUTION Indicates a dangerous situation which could result in minor to moderate physical injury unless it is averted NOTICE Material damage the product or its environment could be damaged 1 3 2 Symbols The symbols below indicate instructions whi...

Страница 7: ...d understood the complete documentation especially the Chapter 2 Safety instructions The product is intended for the following use Radial piston motor in open or closed circuit The radial piston motor is only approved to be used in motor mode or pump mode Observe the technical data application and operating conditions and performance limits as specified in the product specific data sheet and in th...

Страница 8: ...hazards and institute the appropriate safety measures due to their professional training knowledge and experience as well as their understanding of the relevant regulations pertaining to the work to be done Qualified personnel must observe the rules relevant to the subject area and have the necessary hydraulic knowledge Hydraulic knowledge means for instance reading and fully understanding hydraul...

Страница 9: ...ds Danger to life or risk of injury damage to equipment Improper transportation may cause the Hägglunds motors to fall down leading to injuries e g crushed or broken bones or damage to the product Make certain that the forklift truck or lifting device has adequate lifting capacity Never stand under or put you hands under suspended loads Ensure your position is stable during transportation Use Pers...

Страница 10: ...r heat resistant protective clothing e g gloves Improper routing of cables and lines Tripping hazard and damage to equipment Lay cables and lines so that they can not be damaged and nobody can trip over them Contact with hydraulic fluid Hazard to health health impairment e g eye injuries skin damage toxication during inhalation Avoid contact with hydraulic fluids When working with hydraulic fluids...

Страница 11: ...or with insufficient hydraulic fluid When commissioning a machine system make sure that the case interior and the main lines of the Hägglunds motor are filled with hydraulic fluid and remain filled during operation With above reservoir installation the case interior may drain via the drain line after longer standstill periods air enters via the shaft seal Mixing of hydraulic fluids Product can be ...

Страница 12: ...em Improper cleaning Product can be damaged Plug all openings with the appropriate protective equipment in order to prevent detergents from entering the hydraulic system Never use solvents or aggressive detergents Use only water and if necessary a mild detergent to clean the Hägglunds motor Do not point the power washer at sensitive components e g shaft seal electrical connections and components U...

Страница 13: ...oil to and from the working pistons Each piston is working against a cam roller When the hydraulic pressure is acting on the pistons the cam rollers are pushed against the slope on the cam ring that is rigidly connected to the housing thereby producing a torque The cam rollers transfer the reaction force to the piston which are guided in the rotating cylinder block Rotation therefore occurs and th...

Страница 14: ...Rexroth Mellansel AB Installation and maintenance manual Hägglunds CB RE 15302 WA 05 2019 2 4 1 1 Type of product 2 Serial number 3 Weight 4 Manufacturer 5 Max pressure 3 5 5 3 Product identification DD00099509 Fig 2 Plate on motor ...

Страница 15: ...nder suspended load Danger if using wrong lifting eyes Danger to life risk of injury or serious injuries and risk of damage to equipment Make sure the correct lifting eye is used see Fig 4 and Table 5 Fig 3 Center of gravity Motor type Mounting alternative shaft Measure A mm in CB 280 C 72 2 83 S 100 3 94 CB 400 C 125 4 92 S 156 6 14 CB 560 C 10 0 39 S 30 1 18 CB 840 C 48 1 89 S 86 3 39 CB 1120 S ...

Страница 16: ...2 WA 05 2019 Fig 4 Lifting eyes at motor DD00099624 Fig 5 Lifting motor with shaft in vertical plane 6 1 2 Lifting motors and accessories DD00059090 CB 280 to CB 1120 Table 5 Tightening torque for lifting eyes Motor type Screw dimension Number of screws Tightening torque Nm Ibf ft CB 280 to CB 1120 M20 2 250 184 ...

Страница 17: ... Installation and maintenance manual Bosch Rexroth Mellansel AB Fig 6 Lifting motor with shaft in horizontal plane A CB 280 to CB 400 B CB 560 to CB 1120 DD0000059039 DD00059023 Fig 7 Lifting motor mounted to single double ended torque arm DD00100399 DD00100400 ...

Страница 18: ...Transport and storage Bosch Rexroth Mellansel AB Installation and maintenance manual Hägglunds CB RE 15302 WA 05 2019 Fig 8 Lifting single ended torque arm Fig 9 Lifting coupling adapter DD00100401 DD00100403 ...

Страница 19: ...tand either on its outer diameter or on the suitably protected end face of the hollow shaft It is also advisable to provide supports shown in Fig 10 NOTICE Incorrect placement of the motor Risk of damage to equipment When in storage with shaft vertical the motor must always be placed with the hollow shaft facing down It is also advisable to provide supports at the mounting surface of the motor see...

Страница 20: ...he motor full with filtered oil containing a mixture of 2 Shell VSI 8235 or similar compatible corrosion inhibitor in the selected fluid in the following order D1 A1 C1 NOTE See Table 6 for oil volume 3 Fit the plug to D1 4 Seal connections A1 and C1 with the cover plates fitted to the connection surface at delivery Check that the O rings or rubber seals are in position in the cover plates 5 Posit...

Страница 21: ...ion or humidity water to enter the motor If the storage time is longer than one month follow the instructions in 6 2 2 or if the motor is kept on the shaft the power unit must be started and the motor rotated once a month 7 Installation 7 1 Unpacking CAUTION Danger from parts falling out If the packaging is not opened correctly parts may fall out and damage the parts or even cause injuries 1 Place...

Страница 22: ...oaded shaft In drives with only one direction of rotation and or load where the stresses in the shaft are moderate the shaft can be plain For further information see data sheet RE 15302 Recommended design of driven shaft end on heavily loaded shaft Where the driven shaft is heavily loaded and is subject to high stresses for example for changes in the direction of rotation and or load it is recomme...

Страница 23: ... coupling adapter and screwed into the pre made thread in the driven shaft The coupling adapter is pulled onto the shaft by turning the nut on the assembly tool Material ID Assembly tool for coupling adapter Material ID R939064002 2 Fig 12 Mounting coupling adapter with assembly tool Driven shaft Assembly tool DD00100064 DD00058276 Included in Coupling adapter 1 Lifting eye 2 Adapter shaft 3 Shrin...

Страница 24: ...pling adapter or driven shaft a special assembly tool can be used The assembly tool is passed through the motor and screwed into a pre made thread in the coupling adapter or driven shaft The motor is pulled onto the shaft by turning the nut on the assembly tool Material ID Assembly tool for CB motor Material ID R939003803 1 Coupling adapter or driven shaft with spline or plain shaft 2 Assembly too...

Страница 25: ...ll grind or carry out any similar work on the torque arm without Bosch Rexroth approval General information for TC A and DTCB The torque arm shall be fitted to the motor before the motor is mounted on the driven shaft See also data sheet RE 15355 1 Clean the maiting surfaces on the torque arm and motor 2 Oil the screws 1 3 Make sure that the foundation can withstand the forces from the torque arm ...

Страница 26: ...Fig 16 Mounting double ended torque arm DTCB 0400 to DTCB 1120 for CB 280 to CB 1120 Torque arm Motor type Screw dimension Number of screws Tightening torque Nm lbf ft TC A 0400 DTCB 0400 CB 280 400 M20x180 300 10 9 34 540 400 TC A 0840 DTCB 1120 CB 560 840 M24x80 10 9 41 900 660 TC A 1120 DTCB 1120 CB 1120 Notice Use torque wrench and oiled screws Table 7 Screw dimensions 1 1 DD00100405 DD0010058...

Страница 27: ...1 250 49 21 545 21 46 162 357 TC A 0840 CB 560 to CB 840 1 500 59 06 545 21 46 223 492 TC A 1120 CB 1120 2 000 78 74 545 21 46 344 759 1 Single ended torque arm with articulated connection Table 8 Dimensions torque arm TCA Fig 17 Single ended torque arm mounting for spline shaft Fig 18 Single ended torque arm mounting for plain shaft For spline shaft on driven machine or coupling adapter spline mo...

Страница 28: ...the torque arm See Fig 21 Fig 30 Table 9 and Table 12 Do not stand in the danger zone WARNING Heating of material welding Risk of fire health hazard damage to equipment environmental pollution Only perform welding work when the machine system is depressurized The product is painted with thermosetting plastic paint containing an isocyanate component When a thermosetting plastic paint is heated to o...

Страница 29: ...corrosion after welding 2 3 1 Fb Alternative position DD00079192 Note Grounding point for welding Fig 21 External forces Fr Fb for TC A T Torque direction on driven shaft Torque arm Motor Force Fb Force Fr 1 N lbf N lbf TC A 0400 CB 280 280 94 080 21 150 03 86 046 19 343 91 CB 400 400 134 400 30 214 32 122 883 27 625 20 TC A 0840 CB 560 560 156 800 35 250 04 143 674 32 299 20 CB 840 840 235 200 52...

Страница 30: ...cal plain bearing 2 7 Split pin 2 8 Washer electrical isolated 4 9 Bushing electrical isolated 4 10 Washer electrical isolated 4 Standard and electrical isolated articulated connection 1 The bearing 6 shall be mounted by using a mounting sleeve or tube applied on the bearing outer ring 2 The bearing shall be mounted with the slot in the outer ring perpendicular towards the load direction See Fig 2...

Страница 31: ... the slot in the outer ring perpendicular towards the load direction See Fig 22 also valid for Fig 24 3 Lock the bearings 6 with the circlips 5 4 Grease the sleeves 7 and axle 3 with grease available preferably graphite grease Do not grease the threads 5 lnsert the axle 3 and then the supporting discs rings 4 and position the axle 3 in the bores Make sure the axle is centered see Fig 24 Install th...

Страница 32: ...ng for spline shaft Fig 26 Double ended torque arm mounting for plain shaft Mounting kit Torque arm mounted motor For spline shaft on driven machine or coupling adapter spline motor Torque arm mounted motor Torque arm B C Weight 1 mm in mm in kg lb DTCB 0400 2120 83 46 900 35 43 500 1102 DTCB 1120 3000 118 11 900 35 43 500 1102 1 Double ended torque arm with articulated connection and hydraulic cy...

Страница 33: ...9 inch movement when in use 2 Hole pattern and dimensions for ground attachment see Fig 29 and Table 11 Mounting of hydraulic cylinder and articulated connection for DTCB Torque arm A B C D E mm in mm in mm in mm in mm in DTCB 138 5 43 95 3 74 152 5 98 196 7 72 25 0 98 Table 11 Hole pattern dimensions for articulated connection and hydraulic cylinder DTCB Fig 29 Hole pattern articulated connection...

Страница 34: ... N lbf DTCB_ 0400 05 CB 280 240 CB 400 240 46 386 10 427 99 4 794 1 077 73 DTCB_ 0400 06 CB 400 320 61 836 13 901 29 7 145 1 606 26 DTCB_ 0400 07 CB 400 360 76 341 17 162 14 7 341 1 650 32 DTCB_ 0400 08 CB 400 560 111 814 25 136 79 35 031 7 875 28 DTCB_ 1120 06 CB 560 480 61 836 13 901 29 17 008 3 823 55 DTCB_ 1120 09 CB 560 560 77 327 17 383 80 6 546 1 471 60 DTCB_ 1120 08 CB 840 600 91 450 20 55...

Страница 35: ...t side of the torque arm viewed from the connection side of the motor use the pins 2 and lock them in place with circlips 3 2 Mount the hydraulic cylinder with the piston rod facing upwards on the right side of the torque arm viewed from the connection side of the motor use the pins 2 and lock them in place with circlips 3 3 Attachment brackets 6 for torque arm should be fastened with screws 7 4 C...

Страница 36: ...nder This is valid with the hydraulic cylinder on the right hand side of the the motor See Fig 32 1 Mount the hoses The hose mounted to connection T4A has to be mounted to the hydraulic cylinder connection A and the hose from connection T4C has to be mounted to the cylinder connection B NOTICE Overload of driven shaft Damage of equipment Make sure to follow the installation instructions regarding ...

Страница 37: ...ng motor 1 The shrink disc arrives from the factory lubricated with grease on the conical surfaces and the screws see Fig 34 This lubricants shall remain on these surfaces 2 Clean the outside of the hollow shaft 3 Remove the spacers between the two clamping rings of the shrink disc 4 Mount the shrink disc on the hollow shaft Use an approved sling between the clamping rings see Fig 33 and Fig 34 Th...

Страница 38: ...ings Washer Seal Cleaned surface no lubrication Hollow shaft Centre of shaft DD00058194 The conical surface between the coupling ring and the clamping rings as well as the screws shall be coated with Molykote G Rapid plus paste see Fig 34 This is done from the factory at delivery When a motor has been in for overhaul or service and shall be reassembled it may be necessary to relubricate those surf...

Страница 39: ...ew it into the driven shaft by using the squared key in the end of the tool see Fig 35 4 Pull the coupling adapter on the shaft by turning the nut on the assembly tool to specified clamping length length B see Fig 36 and Fig 37 and Table 14 5 Tighten the shrink disc see Tightening of shrink disc page 41 6 Remove the assembly tool 7 Remove the lifting device and the lifting eyes from the coupling a...

Страница 40: ... manual Hägglunds CB RE 15302 WA 05 2019 Fig 36 Driven shaft without stress relieving groove DD00058259 Groove Fig 37 Driven shaft with stress relieving groove DD00058260 Motor Lenght B mm in CB 280 106 4 17 CB 400 117 4 61 CB 560 to CB 1120 153 6 02 Table 14 Clamping length ...

Страница 41: ... within the tolerance as described above 4 Mark the screw head at 12 o clock with a pen or paint so that you can follow the turning sequence of the screws 5 Set the torque wrench to max 1 3 of the specified maximum torque for the coupling screws tighten all bolts in sequence shown in Fig 39 for 2 or 3 passes Increase the torque to max 2 3 of maximum torque and tighten the bolts another 2 or 3 of p...

Страница 42: ... 520 20 M20 x 100 10 9 490 362 Hexagon CB 1120 with coupling adapter 690 34 M20 x 130 10 9 490 362 Hexagon NOTE Uncoated screws greased with Molykote G Rapid plus paste There is a metallic sign on every coupling with a tightening torque stamped on it This torque is always to be used Tightening torque value is critical Use calibrated torque wrench NOTICE Slipping shaft Damage of motor or customer s...

Страница 43: ...3 Align the motor with the driven shaft 4 Install the assembly tool by passing the tie rod through the centre of the motor and screw it into the driven shaft by using a wrench at the key grip at the end of the assembly tool Assemble the washer and then the nut tight to the bearing retainer 3 See Fig 40 5 Pull the motor onto the shaft by turning the nut on the mounting tool until the length stated ...

Страница 44: ...rew it into the driven shaft by using a wrench at the key grip at the end of the assembly tool Assemble the washer and then the nut tight to the bearing retainer 3 9 Rotate the cylinder block motor to line up the splines with the drive shaft 10 Pull the motor onto the shaft by turning the nut on the assembly tool 11 Remove the assembly tool 12 Remove the bearing retainer 13 Mount the spacer includ...

Страница 45: ...y tool DD00060385 Coupling adapter or driven shaft 3 Bearing retainer 6 O ring 1 End cover 2 Plug G 1 Key grip Tie rod Washer Nut 4 Mounting kit 6 O ring delivered with motor Spacer 5 Screw M20 1 End cover Oil filling of spline DD00100063 Spacer Screw M20 Fig 42 Fix the spline motor with the mounting kit horizontal mounting O ring Oil Axial clearance 10 mm ...

Страница 46: ...ted with hydraulic oil to prevent wear of spline interface Wear of spline increase relative movement between driven shaft and motor which can cause the mounting kit holding the motor axially to break Torque arm mounted motor with spline and mounting kit can be used only for horizontal mounting and or motor driven shaft pointing downwards unless extra safety arrengements is installed to secure the ...

Страница 47: ...s and tightening torque see Table 7 2 Fill up hydraulic oil to the G 1 thread See Fig 44 Oil volume see Table 17 3 Mount the G 1 plug Torque 125 Nm 92 lbf ft 4 Mount the end cover Torque 80 Nm 59 lbf ft Fig 44 Flange mounted motor shaft horizontal If oil here it can be used for the spline Remove the o ring O ring Oil to be filled before tightening G 1 plug Plug G 1 DD00100394 Table 17 Oil Volume f...

Страница 48: ...ange mounted motors DD00087718 Drain line connection D1 D2 D3 D4 7 4 5 Draining and venting the motor Horizontal mounting When the motor is installed with the shaft in the horizontal plane the highest of the four drain outlets D1 D2 D3 or D4 must always be used see Fig 45 Drain line must be connected to the tank with a minimum of restrictions to ensure that the maximum case pressure is not exceede...

Страница 49: ...ion with lowest average pressure Connecting to high pressure will increase the motor drain flow B Motor shaft pointing downwards The drain line must be connected to one of the drain ports D1 D2 or D4 in the connection block See Fig 46 alt B The flushing connection F2 shall be connected to low pressure With bidirectional drives use the connection with lowest average pressure Connecting to high pres...

Страница 50: ...exceeds the max values For calculation of required flushing see data sheet RE 15302 or contact your Bosch Rexroth representative The flushing oil shall be drained in the normal drainline see chapter 7 4 5 Connect the input flushing line at the lowest drain port D1 to D4 at opposite side compared to the drain outlet in order to obtain a cross flushing flow through the motor see Fig 45 and Fig 46 CA...

Страница 51: ...2 If A is used as the inlet the motor shaft rotates counterclockwise viewed from the motor shaft side C1 C2 Main connection 1 1 4 and 1 1 2 If C is used as the inlet the motor shaft rotates clockwise viewed from the motor shaft side D1 Drain connection G 1 1 4 D2 D4 Alternative drain connection G 1 1 4 D3 Alternative drain connection G 1 T1 Test connection M16 x 2 Used to measure pressure and or t...

Страница 52: ...ion of rotation of motor shaft WARNING Rotating parts Risk of injury or serious injuries Do not touch rotating parts or be in the zone of rotating parts Rotating part DD00100624 Rotating part DD00100622 Fig 48 Rotating part motor with coupling adapter Rotating part DD00100623 Fig 49 Rotating part spline motor and coupling motor ...

Страница 53: ...nsel AB Fig 50 Direction of rotation DD00100076 With the inlet flow connected to port A the motor shaft rotates in the direction shown by the arrow anti clockwise viewed from shaft side of the motor With the inlet flow connected to C port the motor shaft rotates clockwise viewed from shaft side of the motor ...

Страница 54: ...ned from the motor to prevent accidental mixing with the hydraulic fluid used in the system Check that the motor is installed according to chapter 7 Check that all hydraulic couplings and plugs are properly tightened to prevent leakage Select the hydraulic fluid in accordance with the recommendations See chapter 15 1 1 and Data sheet RE 15414 Hydraulic fluid quick reference 8 1 1 Oil filling 1 Fil...

Страница 55: ...the filters The filter cartridges have to be changed after the first 100 working hours and after that according to the maintenance chart Table 19 See also Chapter 10 3 second point about filter clogged indicators It is important that the pressure is limited to 250 bar 3626 psi when starting up the motor This is valid for the first 100 hours 8 2 Re commisioning after standstill For recommisioning p...

Страница 56: ...otor 4 Remove coarse dirt from the outside of the motor and keep sensitive and important components such as sensors and valve blocks clean 10 2 Inspections 10 2 1 Oil inspection Purpose of taking oil sample The purpose of oil sampling is to check the condition of the hydraulic fluid With scheduled oil analysis wear products can be identified and corrective action can be taken before failure occurs...

Страница 57: ...in loop Never take the sample out of the tank using the ball valves Clean the coupling and the hose carefully Connect the mini mess hose to the coupling but be careful and be aware of the direction of the oil stream Let minimum 2 liters 0 53 gallon US of oil flush into a bucket before you fill the bottle Remove the cap of the bottle as late as possible and don t let any contamination be in touch w...

Страница 58: ...ilter clogged indication has been given Check the pressure and temperature of the hydraulic fluid and carry out routine operations Adjust valves etc if necessary Check the hydraulic fluid see chapter 10 4 2 Make sure that no dirt or other contaminations enter the system during inspection Check that the outside of the hydraulic motor in an installation is kept free of dirt thus leakage and faults w...

Страница 59: ...ll below the minimum allowed viscosity for the actual fluid or the recommended viscosity for the motor see chapter Hydraulic fluids in data sheet RE 15302 Oxidation Hydraulic oil oxidizes with time of use and temperature This is indicated by changes in colour and smell increased acidity or the formation of sludge in the tank The rate of oxidation increases rapidly at surface temperatures above 60 ...

Страница 60: ...mage Use exclusively original spare parts from Bosch Rexroth to repair the Hägglunds product otherwise the functional reliability of the Hägglunds product can not be assured and you lose your entitlement under warranty Address all questions regarding spare parts to your responsible Bosch Rexroth Service partner or the service department of the manufacturer s plant for the Hägglunds products Detail...

Страница 61: ...nnected Observe the prescribed position of the lifting strap Observe the local federal laws and regulations on work and health protection and transportation CAUTION Contact with hydraulic fluid Hazard to health health impairment e g eye injuries skin damage toxication during inhalation Avoid contact with hydraulic fluids When working with hydraulic fluids strictly observe the safety instructions p...

Страница 62: ... Dismount the spacer torque armed mounted motor 7 Install the assembly tool with the nut according to Fig 51 Screw it into the driven shaft by using a wrench at the key grip at the end of the assembly tool 8 Remount the bearing retainer 9 If the motor is flange mounted unscrew the motor from the flange If the motor is torque armed mounted release the pivoted link 10 Pull the motor off the shaft by...

Страница 63: ...bearing retainer 5 Install the assembly tool with the nut according to Fig 51 Screw it into the driven shaft by using a wrench at the key grip at the end of the assembly tool 6 Remount the bearing retainer to the motor 7 Disconnect the torque arm from the articulated connection 8 Untighten the screws on the shrink disc gradually appr a quarter turn each Keep doing this until all screws are loosene...

Страница 64: ...oupling adapter 3 Tighten the nut on the carriage beam against the coupling adapter by hand 4 Fasten the dismounting tool against the end of the coupling adapter by using the two screws supplied with the coupling adapter 5 Loosen the screws on the shrink disc gradually appr a quarter turn each Keep doing this until all screws are loosened 6 Remove the coupling adapter from the customer shaft by tu...

Страница 65: ... in accordance with the national regulations in your country 3 Dispose of the hydraulic fluid according to the national regulations of your country Also observe the applicable safety data sheet for the hydraulic fluid 4 Remove the motor into its individual parts and properly recycle these parts and separate according to for instance Cast iron Steel Aluminum Non ferrous metal Electronic waste Plast...

Страница 66: ...connections to motor incorrectly connected Connect the oil supply correctly Motor runs rough Pressure or flow fluctuations in the hydraulic system Find the cause in the system or in the driven unit Noise in the motor The motor is being operated with too low charge pressure Adjust the charge pressure to the correct level See chapter Recommended charge pressure in data sheet RE 15302 Internal faults...

Страница 67: ...l 15 1 1 Hydraulic fluids The hydraulic CB motor is primarily designed for operation with hydraulic fluids according to ISO 11158 HM Before the start of project planning see Data sheet RE 15414 Hydraulic fluid quick reference for detailed information on hydraulic fluids and specific additional demands Filtration of the hydraulic fluid A contamination level of at most 18 16 13 according to ISO 4406...

Страница 68: ...den Tel 46 0 660 870 00 Fax 46 0 660 871 60 hagglunds boschrexroth com www boschrexroth com hagglunds We reserve the right to make changes Printed in Sweden RE 15302 WA 05 2019 Your local contact can be found at www boschrexroth com adresses ...

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