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Installation Overview

This chapter details the installation guidelines for the EX65. It is important that you consider
these steps.

!

Warning!
Do not apply power to the unit in an explosive environment unless the housing is fully
installed, the front and back caps are tightened, and all openings are appropriately plugged
and sealed. Disconnect power before servicing or disassembling the unit.

Based on the explosion-protected requirements of the installation location, determine the
appropriate installation method and follow all local guidelines and laws. It is important to
keep the following in mind during installation:

The front and back end caps of the unit must be removed for access to the internal
electronics or to adjust the lens. The set screws on the caps are tightened at the factory.
It is easier to remove the front end cap with the sunshield removed.

It is advisable to set the photocell sensitivity and illuminator intensity prior to installation.
Only make adjustments if necessary as these settings are optimally set from the factory.
See Configuration, page 22.

The back end cap of the unit must be removed for access to the internal electronics. The
set screws on the caps are tightened at the factory. It is easier to remove the end cap
with the sunshield removed.

When tightening the end caps, ensure that the threads are clean and lubricated with Jet-
Lube® NCS-30 grease.

Before tightening the end caps, ensure that the o-rings are clean and lubricated with
Molykote® BG 20 grease (from Dow Corning).

Ensure that all 3/4-in. NPT plugs are securely tightened in the 3/4-in. NPT conduit
openings and sealed with LA-CO Slic-Tite® Paste with PTFE, apply per manufacturer’s
instructions on the label.

Ensure that the unit is wired and sealed appropriately either with a conduit seal or a
gland and cable rated for the intended environment. Use LA-CO Slic-Tite® Paste with
PTFE thread sealant on all conduit or gland threads.

Carefully follow all manufacturers’ instructions for applying grease and paste products.

All cable entry devices shall be ATEX/IECEx-certified for Ex d IIB T6 Gb and Ex tb IIIC
T85°C Db IP67, rated at least 85 °C (185 °F), suitable for the conditions of use and
installed correctly.

All unused conduit openings shall have a 3/4-14 in. NPT stopping plug certified for Class I,
Groups C and D; Class II, Groups E, F, and G; and Class III; Class I, Zone 1, AEx d IIB T6;
Ex d IIB T6 X hazardous locations, as supplied with the unit.

Type 'd' protection requires that the hexagon set screws (M3 X 0.5-6g/6H) are considered
special fasteners. When installed, the set screws must not protrude from the threaded
holes.

The maximum surface temperature of the unit with aluminum housing will never reach 85
°C when used throughout the ambient operating range of –50 °C to 60 °C (–58 °F to 140
°F).

If starting up the unit below -40 °C, there may be a delay between when power is applied
to the device and when device begins to operate.

The joint between the junction box and housing is secured by a thread locker for
permanent securement. This joint shall not be removed because there may be damage to
the flame path threads.

4

 

EX65 Explosion-Protected Illuminator

Installation Overview | en

17

Bosch Security Systems

Installation Manual

2016.03 | 1.0 | F.01U.321.732

Содержание EX65

Страница 1: ...EX65 Explosion Protected Illuminator LED Series en Installation Manual ...

Страница 2: ......

Страница 3: ... 2 2 2 User supplied Parts 14 3 Planning 15 3 1 Dimensional Drawings 15 3 2 Initial Preparations 16 4 Installation Overview 17 5 Connections 19 5 1 Power Cable Requirements 19 5 1 1 Wire Distance Guide 19 5 2 Telemetry Cable Requirements 19 5 3 Making the Connections 19 6 Configuration 22 7 Mounting 23 7 1 Mounting the Unit 23 7 2 Installing the Sunshield 25 8 Troubleshooting 26 8 1 Illuminator Op...

Страница 4: ...ed trademarks and must be treated accordingly Safety Precautions In this manual the following symbols and notations are used to draw attention to special situations Danger High risk This symbol indicates an imminently hazardous situation such as Dangerous Voltage inside the product If not avoided this will result in an electrical shock serious bodily injury or death Warning Medium risk Indicates a...

Страница 5: ...larm Standard CCTV for Security Applications To meet the requirements of the EN50130 4 Alarm Standard an ancillary uninterruptable power UPS supply is necessary The UPS must have a Transfer Time between 2 6 ms and a Backup Runtime of greater than 5 seconds for the power level as specified on the product datasheet Adjustment of controls Adjust only those controls specified in the operating instruct...

Страница 6: ...the electrostatic sensitive printed circuit boards Fuse rating For protection of the device the branch circuit protection must be secured with a maximum fuse rating of 16A This must be in accordance with NEC800 CEC Section 60 Moving Disconnect the power before moving the unit Move the unit with care Excessive force or shock may damage the unit and the hard disk drives Outdoor signals The installat...

Страница 7: ... therefore Bosch Security Systems cannot be held liable for any damage that results from missing video information To minimize the risk of losing information we recommend multiple redundant recording systems and a procedure to back up all analog and digital information Notice This is a class A product In a domestic environment this product may cause radio interference in which case the user may be...

Страница 8: ...tions could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio television technician for corrective action The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Offic...

Страница 9: ... Ex db IIB T6 Gb Ex tb IIIC T85 C Db Relevant standards associated with the ATEX and IECEx certifications EN 60079 0 2012 A11 2013 EN 60079 1 2014 EN 60079 31 2014 IEC 60079 0 2011 Edition 6 IEC 60079 1 2014 Edition 7 IEC 60079 31 2013 Edition 2 EX65 Explosion Protected Illuminator Safety en 9 Bosch Security Systems Installation Manual 2016 03 1 0 F 01U 321 732 ...

Страница 10: ... minimum 18 5 mm Supply Opening Blanking Element to Junction Box four openings provided 3 4 14 NPT N A 5 N A Housing to Front Cover M 103 2 mm 8 minimum 19 5 mm Warning To reduce the risk of ignition of hazardous atmospheres conduit runs must have a sealing fitting connected to the wall of the enclosure Warning DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT 1 9 10 en Safety EX65 Explosion...

Страница 11: ... be defective Such inspection may be on Buyer s premises and or BOSCH Security Systems may request the return of the Product at Buyer s expense However BOSCH Security Systems shall not be responsible for packing inspection or labor costs in connection with the return of Product No Product shall be accepted for warranty service that is not accompanied by a Return Authorization issued by BOSCH The l...

Страница 12: ...hone 585 421 4220 Fax 585 223 9180 or 717 735 6561 Email security repair us bosch com Canada Telephone 514 738 2434 Fax 514 738 8480 Europe Middle East Africa Region Please contact your local distributor or Bosch sales office Use this link http www boschsecurity com startpage html europe htm Asia Pacific Region Please contact your local distributor or Bosch sales office Use this link http www bosc...

Страница 13: ... compensates for LED degradation a natural occurrence with all LED based illuminators to deliver a constant level of lighting performance throughout the life of the illuminator Unpacking This equipment should be unpacked and handled with care Check the exterior of the packaging for visible damage If an item appears to have been damaged in shipment notify the shipper immediately Verify that all the...

Страница 14: ... Instruction Manual User supplied Parts Quantity Item 3 M6 x 1 0 x 16 mm bolts with lock washers 1 Bottle of Jet Lube NCS 30 grease as needed 1 Tube of Molykote BG 20 grease as needed 1 Tube of LA CO Slic Tite Paste with PTFE as needed 2 2 2 2 1 2 2 2 14 en Product Description EX65 Explosion Protected Illuminator 2016 03 1 0 F 01U 321 732 Installation Manual Bosch Security Systems ...

Страница 15: ... guidelines to help plan your installation Dimensional Drawings 135 5 30 128 5 04 102 4 01 116 4 57 125 4 93 Figure 3 1 Front View Ø 6 6 0 26 71 60 0 2 36 3 4 in NPT x4 Figure 3 2 Bottom view 3 3 1 EX65 Explosion Protected Illuminator Planning en 15 Bosch Security Systems Installation Manual 2016 03 1 0 F 01U 321 732 ...

Страница 16: ...d Certifications page 8 All units have been tested prior to shipment It is advisable to check the unit s operation before installation Caution It is recommended that the installer wear an ESD strap or discharge any static electricity to ground before handling any electronic components Notice To avoid excessive moisture saturation inside the housing limit the amount of time that the unit housing is...

Страница 17: ...at all 3 4 in NPT plugs are securely tightened in the 3 4 in NPT conduit openings and sealed with LA CO Slic Tite Paste with PTFE apply per manufacturer s instructions on the label Ensure that the unit is wired and sealed appropriately either with a conduit seal or a gland and cable rated for the intended environment Use LA CO Slic Tite Paste with PTFE thread sealant on all conduit or gland thread...

Страница 18: ...e subjected to impact For ambient temperatures below 10 C use field wiring suitable for the minimum ambient temperature Note This product is serialized to ensure traceability 18 en Installation Overview EX65 Explosion Protected Illuminator 2016 03 1 0 F 01U 321 732 Installation Manual Bosch Security Systems ...

Страница 19: ...276 ft 53 m 173 ft Telemetry Cable Requirements The terminal block contains two terminals for telemetry cables from a remote illuminator control device Max wire diameter AWG 22 28 for both stranded and solid cut back 5 mm 0 2 in of insulation Telemetry in Normally Open connection remove jumper to use external control device Making the Connections All required connections are accessible by removing...

Страница 20: ... on the rear end cap using the supplied hex key Loosen the rear end cap using the multi use tool To prevent damage to the o ring for every half turn counterclockwise turn back one quarter turn clockwise Note To prevent damage to the cap threads take care not to drop the end caps Figure 5 2 Removal of end cap with multi use tool 2 Unscrew the rear end cap by hand Set the cap aside 3 Feed power and ...

Страница 21: ... and threads before replacing the end cap Refer to Installation Overview page 17 10 Replace the end cap 11 Tighten the end cap using the multi use tool Ensure that the O ring is properly seated After tightening ensure that there is no gap between the cap and the body of the housing 12 Tighten the set screws on the end cap using the supplied hex key Set screws must not protrude from the threaded ho...

Страница 22: ...lockwise to increase the level of infrared illumination 2 Turn the Photocell Sensitivity control item 2 above clockwise to increase sensitivity or turn the control counterclockwise to decrease sensitivity 9 Clean and grease the O ring and threads before replacing the end cap Refer to Installation Overview page 17 10 Replace the end cap 11 Tighten the end cap using the multi use tool Ensure that th...

Страница 23: ...ne of a variety of mounting brackets originally designed for the MIC series of cameras Installers secure the adapter to a MIC Wall Mount Bracket MIC WMB and then secure the mounting cradle of the device to the mount adapter The MIC WMB can be mounted to any of the following MIC mounting brackets MIC Spreader Plate MIC SPR for installation on a wall MIC Corner Mount Bracket MIC CMB for installation...

Страница 24: ... EX65 device to EXS ADPT 1 to MIC Wall Mount Bracket MIC WMB 2 Figure 7 2 EXS ADPT Mount Bolt Hole Pattern 24 en Mounting EX65 Explosion Protected Illuminator 2016 03 1 0 F 01U 321 732 Installation Manual Bosch Security Systems ...

Страница 25: ...ightly loosen the six M6 bolts on both sides of the mounting cradle using a 10mm wrench or the multi use tool and make directional adjustments to the device so that it is pointing at the desired surveillance target See the following figure 6 Tighten all mounting bolts to 4 1 to 6 8 N m 3 to 5 ft lb 7 Connect wiring as explained in Connections page 19 and follow all local regulations and laws regar...

Страница 26: ...to 30 seconds delay for activation Adjust the photocell sensitivity control See Configuration page 22 Adjust power to the LEDs LEDs do not turn OFF when sufficient ambient light is present Make sure the photocell is not covered or hidden behind any object Adjust the photocell sensitivity control See Configuration page 22 The LEDs remain ON or OFF if the adjustment is at full turn LEDs oscillating ...

Страница 27: ...it and optionally remove all connections 2 Using a 10 mm wrench or the multi use tool remove the three 3 M6 bolts holding the mounting cradle to the mounting surface 3 Put the unit in a safe location 4 Using a 7 mm wrench or the multi use tool remove the seven 7 M4 bolts holding the mounting cradle to the housing 5 Install a new mounting cradle in reverse of installation and tighten the seven 7 M4...

Страница 28: ...liances which have reached the end of their working life must be collected and disposed of separately from household waste material Separate collecting systems are usually in place for disused electronic and electrical products Please dispose of these units at an environmentally compatible recycling facility per European Directive 2012 19 EU 10 28 en Decommissioning EX65 Explosion Protected Illumi...

Страница 29: ...atasheet for your camera available on the appropriate product pages of the Online Product Catalog at www boschsecurity com 11 EX65 Explosion Protected Illuminator Technical data en 29 Bosch Security Systems Installation Manual 2016 03 1 0 F 01U 321 732 ...

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Страница 32: ...urity Systems Inc 1706 Hempstead Road Lancaster PA 17601 USA www boschsecurity com Bosch Security Systems Inc 2016 Bosch Sicherheitssysteme GmbH Robert Bosch Ring 5 85630 Grasbrunn Germany www boschsecurity com ...

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