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1 Safety

V1.2 | 06/08/2020

Page

Safety

Before installing the battery system, read these instructions carefully.

Please follow the safety and warning instructions carefully to avoid damage to
persons, objects and the environment.

CAUTION

Risk of burns if you fail to adhere to the safety instructions.

During operation, heat can be generated by live parts, overload,
arc or short circuit. Touching hot surfaces can cause minor burns.



Read the operating instructions carefully before
using the modular battery.

1.1

Important notes on this manual

1.1.1

Purpose

This document describes the installation of a BMZ Hyperion battery system in
combination with SMA Sunny Boy Storage 3.7/5.0/6.0 or Kostal PLENTICORE plus.

1.1.2

Target group

The installation instructions are intended exclusively for qualified electricians.

1.1.3

Storage

This manual is part of the battery. For a safe installation, the manual must be
accessible to the installers.



Keep this manual near the battery.



Pass this manual on to the next owner of the battery.

1.2

Symbol explanations

1.2.1

Explanations regarding safety instructions and warnings

Safety instructions are universally valid and can be found in a safety chapter or at the
beginning of a chapter.

Safety Instructions

Содержание Hyperion 15

Страница 1: ...ORIGINAL INSTALLATION INSTRUCTIONS Hyperion Lithium Ion Energy Storage ...

Страница 2: ... Fax 49 6188 9956 900 E mail mail bmz group com Hyperion BMZ item no 41871 Helios Battery Module item no 37832 02 Model Hyperion Lithium Ion Energy Storage Country of Origin Germany Symbol CE 49 6188 9956 9830 Original installation instructions Hyperion Lithium Ion Energy Storage Item number 605990 Version 1 2 As on 06 08 2020 All rights reserved Imprint Product identification Customer Service Doc...

Страница 3: ...7 Emergency instructions 9 1 7 1 Measures in case of fire 9 1 7 2 Measures after gases or liquids have escaped 9 1 7 3 Measures after electric shock 9 2 Product description 10 2 1 Important information about the product 10 2 1 1 Overall view 10 2 1 2 Conformity 10 2 2 Scope of delivery 11 2 3 Technical data 11 2 3 1 Performance features 11 2 3 2 Dimensions and weight of individual module 11 2 3 3 ...

Страница 4: ... 0 6 0 19 3 4 2 Kostal PLENTICORE plus 20 3 5 Putting the Hyperion storage system into operation 22 4 Repair 22 5 Decommissioning storage 22 5 1 Safety regulations 22 5 2 Storage conditions 22 5 2 1 Storage period 22 5 2 2 Physical conditions 22 5 2 3 Cleaning 23 6 Packing and transport 23 7 Disposal 23 8 Appendix 24 8 1 BMS master DC DC converter and relay in the Hyperion 24 8 2 Assignment BMS ma...

Страница 5: ...nt notes on this manual 1 1 1 Purpose This document describes the installation of a BMZ Hyperion battery system in combination with SMA Sunny Boy Storage 3 7 5 0 6 0 or Kostal PLENTICORE plus 1 1 2 Target group The installation instructions are intended exclusively for qualified electricians 1 1 3 Storage This manual is part of the battery For a safe installation the manual must be accessible to t...

Страница 6: ...osure to it can result in a minor injury ATTENTION indicates hazard concerning objects Failure to avoid exposure to it can result in damage to property Type and source of the danger states the nature of the danger and what causes it Consequence indicates what can happen if you do not follow the warning Call for action describes what you must do to protect yourself from the danger Additional symbol...

Страница 7: ...electricity storage system for private households and small businesses It enables you to temporarily store self produced electricity e g from photovoltaic or CHP cogeneration of heat and power plants The electricity can later be used when needed In a battery system 3 to 6 Helios modular batteries can be connected to one another in series BMZ GmbH is not liable for personal injury and or material d...

Страница 8: ...n hazards You can expect zero danger from the battery under normal conditions The battery corresponds to the state of the art in science and technology However it is impossible to completely exclude risks if the battery is misused or in the event of technical failure In case of lithium ion batteries these generally include fire explosion chemical burns and electric shock The product specific risk ...

Страница 9: ... with the extinguishing water 1 7 2 Measures after gases or liquids have escaped Escaping gases can cause respiratory problems Ventilate immediately or go out into the fresh air in more extreme cases call a doctor immediately Skin contact may cause skin irritation Wash skin thoroughly with soap and water Eye contact may cause irritation to the eyes Immediately rinse eyes thoroughly with water for ...

Страница 10: ...re taken into account during the development of the modular battery EU directive with CE labelling obligation Low Voltage Directive 2014 35 EU EMC Directive 2014 30 EU Legal requirements UN transport test lithium systems Standards and user guidelines DIN EN 60730 DIN EN 62619 Figure 1 Overall view of battery system Status display SOC display Implementation for power cables Implementation for commu...

Страница 11: ... 230 0 V 287 5 V 345 0 V Final discharge voltage 126 V 168 V 210 V 252 V Capacity nom 57 Ah 57 Ah 57 Ah 57 Ah Charging current max 30 A 30 A 30 A 30 A Discharge current peak 40 A 40 A 40 A 40 A Discharge power peak 6 2 kW 8 3 kW 10 3 kW 12 4 kW Discharge capacity max 4 6 kW 6 2 kW 7 7 kW 9 3 kW Weight 107 kg 129 kg 151 kg 173 kg Dimensions W x H x D 751 mm x 870 mm x 423 mm Discharge operating tem...

Страница 12: ... exceed these lengths 6 mm cross section 4 5 m 10 mm cross section 7 5 m The modular battery has one socket which contains and as power contacts and two RJ45 sockets which contain CAN bus and status and signal lines 1 socket with power contacts and 1 RJ45 sockets with CAN bus connection for monitoring and control of the modular battery by the higher level controller X1 1 RJ45 socket for connecting...

Страница 13: ...ed electricians according to IEC 60204 1 International Electrotechnical Commission The housing including electronics weighs 43 kg One modular battery weighs 22 kg Heavy lifting can cause a disturbance of the musculoskeletal system Lift the Hyperion cover 11 kg and base 32 kg separately If necessary do not lift the Hyperion base alone or be sure to use transport aids Risk of crushing and abrasions ...

Страница 14: ...ing over it can be secured to the wall with two screws not supplied Two fixing points are provided in the system housing for this purpose Four fixing points are provided in the system housing for wall mounting Since the battery system can weigh up to 177 kg it must be checked in advance whether the wall and fastening material are suitable to support the load in the long term 3 2 3 Mounting The ins...

Страница 15: ...ry be sure not to lift the module alone Use a lifting aid when necessary ATTENTION Incorrect installation due to damaged or contaminated modular batteries Only faultless modules may be mounted The housing must be undamaged The contact points must be undamaged and clean Perform a visual inspection Clean the contact points with a dry cloth if necessary The modular battery may only be inserted into t...

Страница 16: ...dular batteries NOTICE To ensure the best possible cooling we recommend that the modular batteries are inserted as in Figure 3 With 3 Helios modular batteries With 4 Helios modular batteries With 5 Helios modular batteries With 6 Helios modular batteries 4 Screw the downholder to the right and left of the base of the system housing 5 Screw each modular battery with two screws M6 to the downholder ...

Страница 17: ...ive parts Touching live components may cause electrical shock which may create intense heat or paralyse muscles The latter can lead to ventricular fibrillation cardiac arrest or respiratory paralysis or death Never touch the contacts 1 Remove the safety cover of the Power sockets 2 Insert the power plug for the respective modular battery until it clicks into place For example refer to Figure 6 Fig...

Страница 18: ...ith the supplied PG screw connection NOTE First lead the cables through the union nut of the PG gland and then through the outer housing 6 Lead the communication cable through the right hole and fix it with the supplied cable gland 3 3 3 Closing the housing of the battery system 1 Position the housing hood with display in front of the housing base and plug the cable for the display on the board in...

Страница 19: ...pose of transport packaging for recycling in accordance with the statutory provisions It is recommended to keep not required parts patch cables dummy plugs screws together with the installation instructions near the battery system Before removing defective modular batteries the power socket must be taped with insulating tape after removing the power plug 3 4 Connecting the inverter 3 4 1 SMA Sunny...

Страница 20: ...nections 4 Close the housing of the inverter 3 4 2 Kostal PLENTICORE plus 1 In order to operate the Hyperion storage system communicatively with the Kostal PLENTICORE plus the communication must be switched to RS485 Disconnect the X2 plug from the BMS master green plug at top left Pin the yellow wire from PIN1 to PIN3 RS485 Pin the white wire from PIN2 to PIN4 RS485 Bridge PIN7 and PIN8 to activat...

Страница 21: ...ter 4 Connect the cables in on the inverter according to the PLENTICORE plus operating instructions Connecting battery communication cable white RS485B yellow RS485A black GND 0V red wake up_Bat 5 Shut the inverter down 6 Establish DC connection Attach Sunclix plug accordingly Red DC3 Black DC3 7 Check all electrical connections 8 Close the housing of the inverter ...

Страница 22: ...nd gas as well as possible health hazards Recharge the module every six months Switch off the DC switch on the left side of the Hyperion battery system Open the Hyperion Unlock and disconnect both the patch cables and the power cables on the Helios modular batteries Mask the power socket with insulating tape All current legal fire protection requirements must be met In case of doubt contact your l...

Страница 23: ...nying documents If still available and intact the delivery packaging can be used If not the manufacturer s service department can help you along 7 Disposal Batteries may not be disposed of in household garbage As a consumer you are legally obligated to return used batteries The return is free of charge If lithium batteries are not disposed of properly fire or leakage of hazardous substances may ca...

Страница 24: ...r X601 1 CAN H E Yellow n c n c 2 CAN L D White n c n c 3 RS485A n c n c 5 Yellow 4 RS485B n c n c 4 White 5 GND C Black 6 Black 6 Enable 12 V 10 mA B red 7 Red 7 Jumper RS485 n c n c n c n c 8 n c n c n c n c Delivery state Bridge between pin 5 and 7 defines RS485 and protocol for operation with Kostal PLENTICORE plus Figure 9 Position of BMS master DC DC converter relay and precharge resistor Ta...

Страница 25: ...e all 5 The battery system adjusts to the parameterized SOC and holds it 6 Install the new battery module See chapter 3 3 4 from step 3 Voltage System voltage with number of battery modules in series Module SOC 3 4 5 6 46 3 V 0 139 0 V 185 3 V 231 7 V 278 0 V 48 5 V 10 145 4 V 193 9 V 242 3 V 290 8 V 49 5 V 20 148 5 V 198 0 V 247 5 V 297 0 V 50 4 V 30 151 1 V 201 5 V 251 8 V 302 2 V 51 0 V 40 153 ...

Страница 26: ...triggered by heat and generates additional heat user individual who uses the product 9 2 List of tables Table 1 Warnings 6 Table 2 Explanation of the symbols used 6 Table 3 Technical data 11 Table 4 Overview LED status codes 13 Table 5 Pin assignment of X2 for SMA SB Storage and Kostal PLENTICORE plus 24 Table 6 OCV at SOC Helios battery module and Hyperion system 25 9 3 List of figures Figure 1 O...

Страница 27: ......

Страница 28: ... Original installation instructions Hyperion Lithium Ion Energy Storage Batterien Montage Zentrum GmbH Zeche Gustav 1 63791 Karlstein am Main Germany Tel 49 6188 9956 0 Fax 49 6188 9956 900 E Mail mail bmz group com ...

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