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BLUEWORKS BLSC

GENERATOR GENERATOR

Installation and Operation Manual

For BLSC

IMPORTANT SAFETY INSTRUCTIONS

When using electrical equipment, basic safety precautions should

always be exercised, including the following:

READ AND FOLLOW ALL INSTRUCTIONS



Disconnect all AC power during installation.



Do not permit children to use this product.



A green colored screw is located inside the wiring compartment,

against the back panel. To reduce the risk of electric shock, this

terminal must be connected to the grounding means provided in

the electric supply service panel with a continuous copper wire

equivalent in size to the circuit conductors supplying the

equipment.



One bonding lug for US models (two for Canadian models) is

provided on the external surface. To reduce the risk of electric

shock, connect the local common bonding grid in the area of

the swimming pool, spa, or hot tub to these terminals with an

Содержание BLSC

Страница 1: ...BLSC ...

Страница 2: ...EW 4 WATER CHEMISTRY 5 ADDING SALT SALT LEVEL 6 INSTALL CELL 9 INSTALL CONTROL 11 WIRING 12 INSTALLATION CHECKLIST 16 INITIAL START UP 16 OPERATION 17 GENERAL MAINTENANCE 21 WINTERIZING 23 HELPFUL NOTES 24 TROUBLESHOOTING 25 WARRANTY 28 BLSC LABEL 30 BLSC CELL REPLACEMENT LABEL 31 ...

Страница 3: ...ored screw is located inside the wiring compartment against the back panel To reduce the risk of electric shock this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding lug for US models two for Canadian models is provided on the external surfac...

Страница 4: ...e Electrolytic Cell This produces Sodium Hypochlorite NaOCl In water Sodium Hypochlorite dissociates into sodium NA and hypochlorite OCl ions It is the hypochlorite ions that form with the hydrogen H ions from the water to form hypochlorous acid HOCl which is the active agent that destroys bacteria and algae and oxidizes organic matter This form of chlorine works quickly in the pipe leaving only a...

Страница 5: ... are three main Parts to BLSC system the Control Unit the Electrolytic Cell and the Flow Switch Control Unit Supplies power to the cell and allows you customize the system s operation in order to meet your pool s unique needs ...

Страница 6: ...and calcium levels The only special requirement for BLSC is to maintain proper levels of salt and stabilizer It is important to maintain these levels in order to prevent corrosion or scaling and to ensure maximum enjoyment of the pool Test your water periodically It is recommended that pool water be professionally tested a minimum of twice per season Your local pool store can provide you with the ...

Страница 7: ...f during this time period Do not throw the salt bag into the water as chemicals and inks on the bag can interfere with water balance Salt may take 24 48 hours to dissolve in summer and longer in winter Finer granules of salt will dissolve faster than compressed pellets Water Softener salt also known as Water Conditioning pellets is an economical way to buy large quantities of salt However only sal...

Страница 8: ...sting at each stage Calculating Gallons Measurements in Feet Rectangular Length x Width x Average Depth x 7 5 Round Diameter x Diameter x Average Depth x 5 9 Oval Length x Width x Average Depth x 6 7 Before adding salt check your water for any existing salt content and add according to the chart below If too little salt is added the result will be reduced efficiency and a low level of chlorine pro...

Страница 9: ...0 120 55 160 73 200 91 240 109 280 127 320 145 360 164 1400 110 51 147 67 183 83 220 100 257 117 293 133 330 150 1600 100 46 133 61 167 76 200 91 233 106 267 121 300 136 1800 90 41 120 55 150 68 180 82 210 95 240 109 270 123 2000 80 36 107 48 133 61 160 73 187 85 213 97 240 109 2200 70 32 93 42 117 53 140 64 163 74 187 85 210 95 2400 60 27 80 36 100 45 120 55 140 64 160 73 180 82 2600 50 23 67 30 ...

Страница 10: ...on the flow switch located on the side points in the same direction of water flow The Flow Switch and Cell are to be fitted into the return line as the last pieces of equipment the water passes through before returning to the pool always after the pump filter heater if applicable etc If a heater is present all equipment must be a minimum distance away per heater manufacturer recommendations Lay ou...

Страница 11: ...ushings with flow switch and use alternate 1 Cell Unions be sure to note any new or additional measurements before cutting pipe After determining the section of plumbing to install the Flow Switch and Cell measure out and mark the selected area 1 To install the Flow Switch cut out a section of pipe at the desired installation location Use PVC Primer to clean and prepare the pipe ends and interior ...

Страница 12: ...and When using a Variable Speed or Multi Speed pump on a low speed setting the cell should be inverted in order to ensure adequate flow efficient chlorine production Install Control Unit The BLSC control must be mounted a minimum of 5 ft 2 meters horizontal distance or more if local codes require from the pool spa The control is designed to mount vertically on a flat surface facing downward Becaus...

Страница 13: ...ing Be sure to follow local and NEC CEC electrical codes The system has been designed to easily wire into typical in ground pool systems To provide safe operation the unit must be properly grounded and bonded Bonding A lug used for bonding is attached to the bottom of the Control Unit The Control Unit must be bonded with an 8 AWG copper wire to the pool bonding system Electrolytic Cell and Flow Sw...

Страница 14: ...from the factory with a 240 VAC configuration If 120 VAC is needed move the internal jumpers as shown on page 15 If unsure seek professional advice When used with variable speed or other electronically controlled pumps you may wish to wire the Control Unit directly to your power source This will allow the pump to determine when the Cell is energized or dormant by activation of the Flow Switch Alwa...

Страница 15: ...our water chemistry Turn to Control Unit to the Power Off mode until enough salt has been added to the water The following information will give you more information about the process of adding salt Be sure to familiarize yourself with your pool s ideal chemistry levels which play a critical role in the operation and longevity of your pool and pool equipment VOLTAGE CONVERSION Always double check ...

Страница 16: ...ssional advice This set of terminal screws can be located inside of the Control Unit and accessed by removing the four screws from the Control Unit s aluminum base The factory voltage setting is the 240V configuration with a jumper clip inserted between the second and third terminals The Control Unit can be made to accept 110V by reconfiguring the jumper clips as shown above left with two jumper c...

Страница 17: ...he added salt has been fully dissolved in the pool and that the pool is clean and chemically balanced Apply power to the pool pump switch or timer controls This should activate the system and within moments the green LED lights for Power and Generating should be illuminated During this time you may also see the No Flow light flash for up to 60 seconds as your pump begins its operation To find the ...

Страница 18: ...el in the water See Ideal Chemistry Levels for more important information After making the initial adjustments to your chosen Chlorine Output level additional adjustments are typically only necessary due to changing seasonal temperatures or changes in pool use and bather load Ensure that your pump runs long enough each day to move at least two times the amount of water in your pool through the fil...

Страница 19: ...pool water The average is constantly being updated by real time salinity readings Notice When first installed this reading may display the last salinity readings taken at the factory This average will begin to update with your pool s operation over the first 24 hours 3 Super CL Temporarily boosts Chlorine Output to Maximum Power for 24 hours or until power is removed from the system ...

Страница 20: ...ion 1 Pool Temperature xx degrees Fahrenheit or Celsius 2 Cell Voltage in many cases 21 0 to 27 0 volts when chlorine is being generated otherwise 16 31V 3 Cell Current in many cases 2 50 to 7 80 amps when chlorine is being generated otherwise 0 amps during normal rest cycles 4 Real Time Salinity reading xxxx ppm or x x grams Liter 5 System ID 6 Software revision level 7 Cell Version LED INDICATOR...

Страница 21: ...n this LED is illuminated steadily the salt level is too low and Cell has shut down The salt level must be raised before operation is restored See Adding Salt for more information Hi Salt When this LED is flashing the salt level is higher than necessary When this LED is illuminated steadily the salt level is too high and the Cell has shut down The pool water must be diluted with fresh water before...

Страница 22: ...ost cases this self cleaning action will keep the cell working at optimal efficiency and help to inhibit mineral build up In areas with very hard water high calcium and or mineral content and in pools with poor water chemistry the cell may require more frequent cleaning see below If the Check Cell LED remains on after a thorough cleaning it may require additional cleaning or the cell may be at the...

Страница 23: ...r parts water Pour this weak acid solution directly into Cell Ensure that the cleaning solution COMPLETELY fills the inside of the Cell 3 Allow solution to soak for NO MORE THAN TEN MINUTES 4 Properly dispose of acid solution and use a hose to generously rinse the Cell 5 Reinstall Cell into PVC return line Note If mineral build up is severe more than one cleaning may be necessary to dissolve remai...

Страница 24: ...it is capable of withstanding any winter weather and does not need to be removed Spring Start up When opening the pool after a period of inactivity do not power on and use the chlorine generator until the pool s water chemistry has been balanced and brought to ideal levels Replacing the Cell When the titanium blades inside the Electrolytic Cell have reached the end of their lifespan replacements a...

Страница 25: ...r manual in a safe place Increase Chlorine Production when temperature goes up Increase Chlorine Production when number of guests goes up Use Stabilizer Cyanuric Acid to protect free chlorine in pool Mount Control Unit in shade or out of the direct sunlight whenever possible Decrease Chlorine Production when temperature goes down Take pool water sample to a Pool Professional at least once per mont...

Страница 26: ...w to operate You can override this by Pressing button SUPER CHLORINATE The BLSC will run at maximum output for the remainder of the current pump cycle or 24 hours whichever comes first 3 No Flow LED illuminated or flashing The BLSC has sensed a no flow condition and has stopped generating chlorine Check that the flow switch is plugged into the connector on the bottom of the control unit and that t...

Страница 27: ...witch in OFF position Desired Level adjustment setting is too low Low stabilizer Cyanuric Acid Chlorine is being produced but the pool water is unable to hold on to the chlorine due to low stabilizer Filter pump switched off or filter pump time too short 8 hours for average size pools more for large pools Salt level too low below 2500 ppm Low Salt LED on Salt level too high high Salt LED on Low pH...

Страница 28: ... a matter of days before the pool returns to normal and chlorine tests will show the desired 1 3ppm free chlorine reading 9 PCB displayed and all 4 LEDs are illuminated A possible printed circuit board fault has been detected Call for service ...

Страница 29: ...e 60 prorated base price During year four 70 prorated base price During year five 80 prorated base price All remaining components two year full Seven 7 year limited warranty schedule for power control and generating cell During year one 100 During year two 100 During year three 100 During year four 60 prorated base price During year five 75 prorated base price During year six 80 prorated base pric...

Страница 30: ...rights which vary from state to state Under no circumstances shall BLUE WORKS CORPORTATION or authorized agent installer be responsible for consequential special or incidental damage s of any kind including but not limited to personal injury property damage or damage to or loss of equipment BLUE WORKS CORPORATION or agent installer is not liable for any other expenses that may be incurred during i...

Страница 31: ...unit For swimming pools a range of 1 3 ppm of free available chlorine must be maintained AND For spas a range of 3 5 ppm of free available chlorine must be maintained READ THE LABEL AND OPERATING MANUAL BEFORE USING KEEP OUT OF REACH OF CHILDREN WARNING operating BLSC without water flow through the cell can cause a build up of flammable gases which can result in FIRE OR EXPLOSION ...

Страница 32: ...acement electrode for the chlorine generating device BLSC This cell must only be used on this model of chlorine generating device Read the Label the Installation Manual and Operation Manual of the chlorine generating device BLSC before using ...

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