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Blue-White FLEX-PRO A3F Series, Руководство по эксплуатации

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Page 2

1.0 

Introduction

Congratulations on purchasing the Flex-Pro variable speed Peristaltic Metering Pump. A peristaltic pump is a type 
of positive displacement pump used for pumping a variety of fluids.
Your Flex-Pro pump is pre-configured for the tubing that shipped with your metering pump. The tubing assembly 
has an Identification number printed for easy re-order.

Please Note:

   Your new pump has been pressure tested at the factory with clean water before shipping. You may 

notice trace amounts of clean water in the pre-installed tube assembly. This is part of our stringent quality assur-
ance program at Blue-White Industries.

Flex-Pro

TABLE OF CONTENTS

1.0   

Introduction

.........................................................................................................................

2

  

 

1.1 Available Models........................................................................................................................3

2.0   

Specifications

..................................................................................................................................

4

  

 

2.1 Materials of Construction...........................................................................................................4

3.0   

Features

............................................................................................................................................

5

  

 

3.1 Agency Listings..........................................................................................................................5

4.0   

Installation

.......................................................................................................................................

6

  

 

4.1 Mounting Location......................................................................................................................6

  

 

4.2  Dimensions................................................................................................................................6

  

 

4.3 Installing the Discharge Injection Fitting and Suction Strainer.............................................7

5.0   

Input Power Connections

..............................................................................................................

8

  

 

5.1 Wiring Terminals and I/O Schematics......................................................................................9

6.0   

How to Operate Flex-Pro

..............................................................................................................

10

7.0   

Pump Output Speed Adjustment

................................................................................................

11

8.0   

Contact Closure Input

....................................................................................................................

11

9.0   

Set FVS (flow verification system)

..............................................................................................

12

10.0 

Pump Tube Timer

............................................................................................................................

13

11.0 

TFD (tube failure detection)

.........................................................................................................

13

12.0 

Alarm relay

.....................................................................................................................................

13

13.0 

Reverse Rotor Rotation

................................................................................................................

14

14.0 

How To Maintain the Pump

...........................................................................................................

15

15.0 

Tube Replacement

..........................................................................................................................

16

16.0 

Model A3 Replacement Parts List

................................................................................................

18 

17.0 

Model A4 Replacement parts List

................................................................................................

19

18.0 

Tubing Data

.....................................................................................................................................

20

  

 

18.1 Tube Life Estimates..................................................................................................................

20

  

 

18.2 Output Versus Fluid Viscocity.................................................................................................

22

Содержание FLEX-PRO A3F Series

Страница 1: ...rt blue white com URL www blue white com SERIES A3F and A4F Operating Manual ProSeries by Blue White Ind TM Protected by Patents 7 001 153 7 284 964 4 496 295 and other patents pending FLEX PRO Peristaltic Metering Pump Patent No 7 001 153 7 284 964 system TFD Tube Failure Detection Exclusive 2 TWO YEAR WARRANTY ProSeries R R ...

Страница 2: ...Flex Pro TABLE OF CONTENTS 1 0 Introduction 2 1 1 Available Models 3 2 0 Specifications 4 2 1 Materials of Construction 4 3 0 Features 5 3 1 Agency Listings 5 4 0 Installation 6 4 1 Mounting Location 6 4 2 Dimensions 6 4 3 Installing the Discharge Injection Fitting and Suction Strainer 7 5 0 Input Power Connections 8 5 1 Wiring Terminals and I O Schematics 9 6 0 How to Operate Flex Pro 10 7 0 Pump...

Страница 3: ... Pumps Meets FDA criteria for food Excellent chemical resistance Extra long tube life Flex A Thane A4 Tube Pumps Meets FDA criteria for food Resistant to oils greases and fuels GPH 01 39 6 02 55 5 04 100 LPH 06 150 09 210 20 378 ML Min 1 0 2500 1 4 3500 2 5 6300 RPM 125 125 125 115V AC A4F24 GH A4F24 GK A4F24 GKK 230V AC A4F25 GH A4F25 GK A4F25 GKK 220V AC A4F26 GH A4F26 GK A4F26 GKK Flex A Chem A...

Страница 4: ...bar Display 3 color VGA backlit LCD UV resistant Display Languages English Spanish French or German selectable Keypad Ten button positive action tactile switch keypad Security Programmable 4 digit password 2 1Materials of construction Wetted components Non Wetted components Pump Tube Assembly Model Specific 2 provided Tubing Flex A Prene or Flex A Chem or Flex A Thane Adapter fittings PVDF Enclosu...

Страница 5: ...ube failure by detecting chemical in the pump head No false triggering 2500 1 turndown ratio Remote start stop Operator friendly digital touch pad VGA Graphic multi color backlit LCD displays remote local control status motor speed output rate service and alarm status Outputs include one 250V 6A Form C no nc relay assigned to monitor both the TFD FVS systems Two molded squeeze and alignment roller...

Страница 6: ...specialized systems Metering pump should be serviced by qualified persons only n Raise metering pump 4 1 2 inches 11 43 cm off ground or a surface n Made out of tough Stainless Steel n Provides a stable mounting surface Stainless Steel extended brackets allow pump to be securely mounted to most any surface floor shelf or skid Brackets lift pump up 4 1 2 inches 11 43 cm for easy pump access in hard...

Страница 7: ...ainer 1 2 Male NPT Connection and 1 2 Hose Barb Models PVDF PVDF TFE P optional EP T FEP optional EP Hastelloy C 276 Ceramic Suction Strainer Male NPT or Hose Barb PVDF PVDF Viton optional EP PVDF Removable 275 Micron Filter Discharge Tubing Tube retaining nut Injection Check valve Pipe tee male NPT 1 4 male NPT Discharge Injection Check Valve Suction Tubing and Strainer Ceramic Weight PVC Suction...

Страница 8: ...nd power cables together Power Interruption This pump has an auto restart feature which will restore pump to operating state it was in when power was lost Note When in doubt regarding your electrical installation contact a licensed electrician Electrical connections and grounding earthing must conform to local wiring codes Be certain that a grounding conductor is connected to terminal T11 1 locate...

Страница 9: ...10 T10 2 3 NORM OPEN COMMON NORM CLOSED T11 1 T11 T11 2 3 GROUND NEUTRAL LINE HOT F1 NA 5 AMP 6 TO 30 VOLT DC 1 AMP MAX 6 AMP MAX AT 250 VAC 5 AMP MAX AT 30 VOLT DC 5A SLOW BLOW 20 X 5MM NEGATIVE POSITIVE POSITIVE NEGATIVE NO VOLTAGE 96 TO 264 VOLT AC 50 60 HZ A3 220W A4 350W T4 3 1 2 FVS SIG RED BARE BLACK 3 1 2 T3 DRY RMT COM 3 1 2 T3 DRY RMT COM 1 2 3 N C COM N O RELAY OUT T7 NO C NC SWITCH LOA...

Страница 10: ...nu by holding the START button for 5 seconds Press UP or DOWN arrow to scroll through your options Press START to make a selection The radio button square box is now filled in next to your selection Press DOWN arrow to scroll down to Done selection Then press START IMPORTANT To begin operation press the START button to place pump in STANDBY The display background will turn blue indicating the pump...

Страница 11: ...all other controls and stops pump Display will read OFF if pump has been stopped in this manner Pump will not respond to incoming input signals while in OFF state When START button is pressed pump will start according to it s previous operating state To START pump Press START button to start pump If a remote start stop input signal is used the pump will begin listening for the input signal Pressin...

Страница 12: ...s FVS system If FVS alarm occurs pump will stop send an external signal if setup and screen will flash FVS with an alarm icon To clear FVS alarm you must press START button or re cycle power unplug power to pump then plug back in Install FVS Flow Sensor Flow Verification Sensor FVS should be installed on the inlet suction side of the pump tube Sensor includes a PVC tubing insert located inside sen...

Страница 13: ...pump press start If the TFD system detects the chemical the pump will stop after a two second confirmation period and the TFD Alarm screen will display If the TFD system does not detect the chemical the pump will continue to run after the confirmation period Carefully clean the chemical out of the pump head being sure to remove all traces of the chemical from sensor probes Replace the roller assem...

Страница 14: ...rangements to allow back flow If your desire is to simply extend tube life Typically tubing fails on outlet side pressure side of tube assembly in pump head Failure to install checkvalves in their proper flow direction can cause excess pressure PSIg build up in system and can result in tube rupture Always use extreme caution and ensure proper connections when using this feature CAUTION Swap Inlet ...

Страница 15: ...acked and replace them with parts that have been manufactured using more suitable materials Manufacturer does not assume responsibility for damage to pump that has been caused by chemical attack How to Clean and Lubricate Pump Pump will require occasional cleaning The amount will depend on severity of service When changing pump tube assembly pump head chamber roller assembly and pump head cover sh...

Страница 16: ...utton Thoroughly clean Pump Head and Rotor Rotor can be removed by pulling straight out After cleaning process push Rotor back on shaft See drawing above for proper assembly IMPORTANT Rotor direction the word FRONT on Rotor must face front of pump Locate your new tubing and Tube Installation Tool Please see next page on how to install new Tube Assembly into Pump Head CAUTION Prior to service pump ...

Страница 17: ... Introduce tubing into pump head while the rotor is rotating Avoid using fingers to guide the tubing Stop pump at anytime by pressing STOP button Start pump by pressing START button Continue to follow rotation of rotor while directing tube into pump head At this point you may need to pull Tube Installation Tool to stretch tubing into position Let rotor spin a few rotations while pulling Installati...

Страница 18: ...Fitting Flex A Prene NEE 0 093 ID Tube Assembly Quick Disconnect Flex A Prene NGG 0 187 ID A3 SNGG T A3 MNGG T A3 BNGG T A3 CNGG T 1 1 1 1 1 1 1 1 4 Tube Assembly 3 8 OD tube compression fitting Flex A Prene NGG 0 187 ID 4 4 4 Tube Assembly 1 2 Male NPT Flex A Prene NGG 0 187 ID Tube Assembly 1 2 Hose Barb Flex A Prene NGG 0 187 ID Tube Assembly 1 2 3 4 tri clamp Sanitary Fitting Flex A Prene NGG ...

Страница 19: ...D Tube Assy 1 2 hose barb Multi Tube Flex A Thane GK GK 38 38 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GH GH 25 25 ID Tube Assy 1 2 Male NPT Multi Tube Flex A Thane GK GK 38 38 ID A4 BGHH T A4 BGKK T A4 MGHH T A4 MGKK T 1 1 1 1 3 Roller Assy Complete A4 Rotor For TH TK THH TKK Tubes A4 MTH R 1 Tubing in this group are interchangeable with single roller assembly rotor Flex A Prene Tubing i...

Страница 20: ...del A3 output of 200 cP fluid vs motor rpm MNH MNJ MNK MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 500 1000 1500 2000 2500 0 30 60 90 125 Motor RPM Flex Pro Model A3 output of water vs motor rpm MNH MNJ MNK MTK MGK MNGG MNEE MG2G Suction lift 3 ft 0 200 400 600 800 1000 1200 1400 0 30 60 90 125 Motor RPM Flex Pro Model A3 output of 1 700 cP fluid vs motor rpm MNH MNJ MNK MTK MGK MNGG MNEE MG2G Suct...

Страница 21: ...o Model A4 output of 200 cP fluid vs motor speed BNH BNJ BNL BNP MTK MGK Suction lift 3 ft 0 2000 4000 6000 8000 10000 12000 0 25 50 75 100 Motor Speed Flex Pro Model A4 output of water vs motor speed BNH BNJ BNL BNP MTK MGK Suction lift 3 ft 0 500 1000 1500 2000 2500 0 25 50 75 100 Motor Speed Flex Pro Model A4 output of 1 700 cP fluid vs motor speed BNH BNJ BNL BNP MTK MGK Suction lift 3 ft Flow...

Страница 22: ... precautions to be taken when injecting various chemicals especially those considered hazardous or dangerous eye protection must be worn when working around this product or any other metering type of pump Should it become necessary to return the pump for repair or service you must attach information regarding the chemical used as some residue may be present within the unit which could be a hazard ...

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