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Installation 

12 

In order to use the compressor in complete safety read the safety standards given in section 
1.3. before reading this section. 

4.1 

Admitted surrounding conditions 

Position  the  machine  as  established  when  the  order  was  placed.  Failing  this  the 

Manufacturer

  is  not  liable  for  any 

inconveniences that may possibly arise. 
Unless pointed out otherwise when placing the order, the compressor must work regularly in the surrounding conditions 
indicated below: 

ROOM TEMPERATURE 

For a good work, the room temperature must not be lower than 5°C or higher than 40°C. 
If  the  compressor  works  at  a  room  temperature  lower  than  the  minimum  value,  the  condensate  could  be  separated 
within  the  circuit  and  therefore  the  water  would  mix  with  the  oil,  thus  deteriorating  the  quality  of  the  latter,  failing  to 
guarantee the even formation of the lubricating film between the moving parts with the possibility of seizure. 
If the compressor works at a room temperature higher than maximum value, the compressor would take in air that is 
too  hot,  which  would  prevent  the  heat  exchanger  from  adequately  cooling  the  oil  in  the  circuit,  raising  the  working 
temperature  of  the  machine,  thus  causing  the  thermal  safety  device  to  trip,  which  stops  the  compressor  due  to  an 
excessive temperature of the air/oil mixture at the screw outlet. 
The maximum temperature of the room is to be measured while the compressor is running. 

LIGHTING

 

The  compressor  has  been  designed  in  compliance  with  legal  prescriptions  and  in  the  attempt  to  minimise  shadow 
zones to facilitate the operator’s job. 
The lighting system of the factory is to be considered as crucial for the operat

or’s safety. 

The room in which the compressor is installed must have no shadow zones, dazzling lights or stroboscopic effects due 
to the lighting. 

ATMOSPHERE WITH RISK OF EXPLOSION AND/OR FIRE 

The standard compressor is not pre-arranged or designed to work in rooms subject to the risk of explosion or fire. The 
performance of the compressor may decrease at the maximum permitted ambient temperature, with relative humidity 
higher than 80% and at an altitude of more than 1,000 mt. 

4.2 

Space required for maintenance 

The compressor must be installed in a large room that is well-aired, dust-free and sheltered away from rain and frost.  
The compressor takes in a large amount of air that is required to ventilate it internally.  A dusty atmosphere would in 
time cause damages and inefficient performance. 
Part of the dust once inside is taken in by the air filter causing it to clog rapidly and another part of dust will settle on the 
components  and  will  be  blown  against  the  cooling  radiator,  consequently  compromising  the  efficiency  of  the  heat 
exchanger. It is therefore obvious that the cleanliness of the area in which the compressor is installed is crucial for the 
correct  efficiency  of  the  machine,  avoiding  excessive  running  and  maintenance  costs.  To  facilitate  maintenance  jobs 
and  to  create  a  favourable  circulation  of  air,  the  compressor  must  have  a  sufficient  free  space  all  around  it  (see 
par.3.2). 

The  room  must  be  provided  with  outlets  that  lead  outdoors  near  the  floor  and  ceiling  that  will  allow  the  natural 
circulation of air. 
If this is not possible, install some fans or extractors that guarantee a higher air flow rate than 50% that taken in by the 

compressor. Min. flow m3/h 2500.
Ducts for the inlet and outlet of the air can be used in unfavourable environments.  These ducts must be the same size 
as the in-take and delivery grid.  If these ducts are longer than 3 meters contact the 

Authorised Service Centre

Note! 

A conveyance system can be fitted to recover the hot ventilation air delivered, which can be used to heat the 
room  or  for  other  purposes.    It  is  crucial  that  the  cross  section  of  the  system  that  recovers  the  hot  air  is 
greater than the total cross section of the grid slots plus the system must be equipped with a forced extraction 
system (extractor fan) to favour a constant downflow (min. sect. cm² 1200).

 

4.3 

Positioning the compressor 

The compressor must be placed on a flat floor. Check the position before placement.  
The machine does not need a foundation or of any specific preparation of the supporting surface. 

Do not secure the compressor rigidly to the floor. 

Содержание MONSUN Fast R

Страница 1: ...Operating instructions MONSUN Fast R Screw Compressors Type Serial number Date 121455 01 2015 ...

Страница 2: ...visions of Machinery Directive 2006 42 EC Furthermore the machine complies with the provisions of the Electromagnetic Compatibility Directive 2004 108 EC and the Low Voltage Directive 2006 95 EC safety standards have been met pursuant to Annex I No 1 5 1 of the Machinery Directive 2006 42 EC Furthermore the machine complies with the provisions of the Simple Vessels Directive 2009 105 EC Harmonised...

Страница 3: ...fety standards The fundamental safety standards are listed in the SAFETY section of this manual and also in the section involving the use and maintenance of the compressor Hazardous situations to be avoided in order to prevent serious personal injuries and machine damages are listed in the WARNINGS section of the instruction manual or are actually printed on the machine Never use the compressor im...

Страница 4: ...tioning the compressor 12 4 4 Connecting the compressor to the sources of energy and relative inspections 13 4 4 1 Connecting to the electric mains 13 4 4 2 Connecting to the pneumatic mains 14 5 Using the compressor 15 5 1 Preparing to use the compressor 15 5 1 1 Operational principle 15 5 2 Control panel 16 5 3 Check the efficiency of the safety devices before starting 16 5 4 Starting the compre...

Страница 5: ...ltered place 0 1 c Consulting the manual This instruction manual is made up of the following FRONT COVER WITH MACHINE IDENTIFICATION DETAILED INDEX INSTRUCTIONS AND OR NOTES ON THE COMPRESSOR The model and serial number of the compressor to which the manual refers and that you have purchased is found on the FRONT COVER The various SECTIONS in which all the notes relative to a certain subject are f...

Страница 6: ...at may possibly be encountered or to provide you with any other information necessary In the case of need contact Our CUSTOMER TECHNICAL SERVICE department or your local dealer The constant and efficient performance of the compressor is ensured only if original spare parts are used It s recommended to visit the producer web site We recommend therefore that you strictly observe the indications prov...

Страница 7: ...e work area clean and remove any tools that are not required Keep the work area sufficiently ventilated Never use the compressor in the presence of flammable liquids or gas The compressor may produce sparks while running Do not use the compressor where there may be paints gasoline chemical compounds glues and any other flammable or explosive material 9 KEEP THE COMPRESSOR OUT OF CHILDREN S REACH P...

Страница 8: ... technical skill required to make such modifications 25 TURN THE COMPRESSOR OFF WHEN IT IS NOT IN USE When the compressor is not in use turn the main ON OFF switch OFF position 0 26 DO NOT TOUCH HOT PARTS OF THE COMPRESSOR To avoid scolding do not touch pipes the motor or any other hot part 27 DO NOT DIRECT THE JET OF AIR DIRECTLY TOWARDS THE BODY To avoid all risks never direct the jet of air tow...

Страница 9: ...in compliance with the EC 2006 42 Directive for the European market Note Check your model on the identification nameplate fitted on the compressor It is also indicated in this manual ADVISED LUBRICANTS Always use oil for turbines with approximately 46 cSt at 40 C and a pour point of at least 8 10 C The flash point must be greater than 200 C NEVER MIX DIFFERENT OIL QUALITIES SCREW OIL OIL ISO VG D4...

Страница 10: ...elivered ISO 1217 MAX l min cfm 50 Hz 300 10 6 60 Hz 310 10 9 Air outlet fitting R G Oil q ty l 2 Oil residue in air ppm 3 Output HP kW 3 2 2 Service S1 Max starts p hour N 10 Ambient temperature range C min max 5 40 Noise level dB A 59 Sound level measured in a free range at a distance of 4 m 3dB A at the maximum working pressure ...

Страница 11: ...pressor during transport it is usually placed into a carton box All the shipping and handling information and symbols are printed on the compressor packing Upon consignment remove the top part of the packing and check if any damages have been encountered during transport If any damages are found caused during transport immediately make a written claim backed up with photos of the damaged parts if ...

Страница 12: ...RNAL USE ONLY If the surface is inclined and smooth check if the compressor moves while in operation if it does secure the wheels with two wedges If the surface is a bracket or a shelf top make sure it cannot fall securing it in a suitable way To ensure good ventilation and efficient cooling the compressor s belt guard must be at least 100 cm from any wall 3 3 Storing the packed and unpacked compr...

Страница 13: ...m permitted ambient temperature with relative humidity higher than 80 and at an altitude of more than 1 000 mt 4 2 Space required for maintenance The compressor must be installed in a large room that is well aired dust free and sheltered away from rain and frost The compressor takes in a large amount of air that is required to ventilate it internally A dusty atmosphere would in time cause damages ...

Страница 14: ...electric shock Never use the compressor with a damaged electrical cord or extension cables Regularly check the cables Never use the compressor in or near water or near a hazardous environment where they can be electric shock ELECTRICAL CONNECTION SINGLE PHASE The compressors must be installed by a qualified engineer The compressors are supplied with cable 1 with plug CE 16A 6h THREE PHASE The comp...

Страница 15: ... compressed air with the maximum pressure characteristics and cross section suitable for those of the compressor Do not try to repair a faulty hose Connect the compressor to the pneumatic mains using the quick coupler 1 Use hosing with a greater or same diameter as the compressor outlet 1 ...

Страница 16: ...gh an oil separator filter to be additionally purified from residue oil particles It is cooled by means of another heat exchanger and is finally outlet to be used at low temperature and with acceptable oil residues 3p p m A safety system controls the crucial points of the machine and points out any abnormal conditions The temperature of the air oil mix at the screw outlet is controlled by a thermo...

Страница 17: ... the machine intermittently by pressing the START I STOP O buttons on and off for 3 or 4 seconds After this it is advisable to run the compressor for a few minutes with the air outlet tap open Then gradually shut off the air tap and load to maximum pressure checking if the inputs on each phase of the power supply are within the limits and also if the pressure switch trips At this stage when the ma...

Страница 18: ...of the machine under full continuous load at the maximum working pressure ensure that the temperature of the work area in a closed room does not exceed 45 C It is advisable to use the compressor with a maximum service of 80 in one hour under full load in order to ensure the correct efficiency of the product in time 5 5 Stopping the compressor Press the STOP button on the control panel see par 5 2 ...

Страница 19: ...ck oil level X X X X X X X X X Check electric connections X X X X X X X X X Check oil air leaks X X X X X X X X X X Check condensate into the oil X X X X X X X X X Functional check cooling fan X X X X X X X X X Functional check suction valve X X X X X X X X X Check oil recovery X X X X X X X X X Check pressure setting X X X X X X X X X AIR OIL CIRCUIT Replace air filter cartridge X X X X X X X X R...

Страница 20: ... months Open the shroud Unscrew the cap 1 situated at the base of the screw unit Screw an attachment with tail piece 2 supplied with the compressor Open tap 3 Once emptied shut off tap 3 and remove the attachment with tail piece Fill up with oil to the half of the union 4 then screw cap 1 back in place and close up the compressor again Once the oil and oil filter have been changed leave the compre...

Страница 21: ...he sealing gasket before screwing the filter cartridge tight Manually tighten the new filter cartridge 6 1 3 Replacing the oil separator filter cartridge Read all the information provided in Section 6 1 before proceeding with any maintenance jobs Replace the oil separator filter cartridge after the first 500 hours of use then every 2500 hours and in any event each time the oil is changed Remove th...

Страница 22: ...c cover Replace the air filter cartridge and replace the cover 6 1 5 Draining the condensate Read all the information provided in Section 6 1 before proceeding with any maintenance jobs Drain the condensate from the air tank at least once a week by opening the draining valve under the tank The condensate drained is considered as polluting mix that must not be thrown away outdoors It is advisable t...

Страница 23: ...ressor 6 1 7 Electric motor maintenance The bearings of the electric motor are already lubricated and are maintenance free In normal surrounding conditions ambient temperature up to 30 C replace the motor bearings every 12500 hours of use In more severe surrounding conditions ambient temperature up to 40 C replace the motor bearings every 5000 hours of use The bearings are to be replaced in any ev...

Страница 24: ...ed on your compressor contact your nearest authorised service centre Anomalies Causes Solutions The compressor do not start Single phase No power from the main Check and restore the power main Three phase No power from the main Wrong rotating direction Check and restore the power main Invertire una fase di alimentazione L1 L2 L3 sulla spina The compressor stops intervention of the thermal protecti...

Страница 25: ...an or obstructed paper leaves ragis To restart the compressor await a few minuts and press the START button on the control panel Three phase Motor overheating Intervention of the motor thermal relay Check the electrical power is correct Check the cables are firmly fitted to the terminal board Check if the electrical cables have melted Check if the fan motor intake grid is clean or obstructed paper...

Страница 26: ... 240 V 50 60 Hz 1 LEGENDA S FR START STOP SWITCH WITH THERMAL PROTECTION STO SR THERMOSTAT TEMPERATURE SCREW UNIT OIL RESET H HEATER KM MIN VOLTAGE RELAY K1 MOTOR COMPRESSOR CONTACTOR SP PRESSOSTAT Y SOLENOID F FUSE P HOUR COUNTER M COMPRESSOR MOTOR MV FAN MOTOR ...

Страница 27: ...SM COMPRESSOR START BUTTON SE EMERGENCY BUTTON STO SR SCREW OIL TEMEPRATURE THERMOSTAT RESET F1 S1 CMPRESSOR MOTOR THERMAL SWITCH WITH RESET H HEATER K1 COMPRESSOR MOTOR CONTACTOR KA AUXILIARY RELAY KR PHASE SEQUENCY RELAY SP PRESSURE SWITCH Y SOLENOID VALVE P HOURS METER M COMPRESSOR MOTOR MV FAN MOTOR ...

Страница 28: ...SM COMPRESSOR START BUTTON SE EMERGENCY BUTTON STO SR SCREW OIL TEMPERATURE THERMOSTAT RESET F1 S1 COMPRESSOR THERMAL TRIP SWITCH RESET H HEATER K1 COMPRESSOR MOTOR CONTACTOR KA AUXILIARY RELAY KR PHASE SEQUENCY RELAY SP PRESSURE SWITCH Y SOLENOID VALVE P HOURS METER M COMPRESSOR MOTOR MV FAN MOTOR ...

Страница 29: ...7 Drowing and diagrams 28 7 2 Pneumatic diagrams ...

Страница 30: ...Drowing and diagrams 7 29 Maintenance program Model Serial Date Intervention Hours of duty Operator sign ...

Страница 31: ...7 Drowings and diagrams 30 Maintenance program Model Serial Date Intervention Hours of duty Operator sign ...

Страница 32: ...BlitzRotary GmbH Hüfinger Straße 55 D 78199 Bräunlingen Fon 49 771 9233 0 Fax 49 771 9233 99 info blitzrotary com www blitzrotary com 121455 01_2015 We reserve the right for technical changes ...

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