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17 

 

 

6. Maintenance 

 
Pay attention to Chapter 3 

"Safety"

 during maintenance and repair works.  

 
Failures due to inadequate or incorrect maintenance may generate very 

high repair costs

 and long standstill 

periods of the dust collector. 

Regular

 maintenance therefore is imperative. 

 
Operational safety and service life of the dust collector depend, among other things, on proper maintenance. 
 
The following table shows recommendations about time, inspection and maintenance for the normal use of the 
dust collector. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
The time indications are based on uninterrupted operation. When the indicated number of working hours is not 
achieved during the corresponding period, the period can be extended. However a full overhaul and a technical 
inspection must be carried out at least once a year, consisting of inspection of filters for damage, air tightness 
of the machine and proper function of the control mechanism. This technical inspection shall be carried out by 
the manufacturer or an instructed person. 
 

Due  to  different  working  conditions  it  can’t  be  foreseen  how  frequently  inspections  for  wear  check’s, 

inspection,  maintenance  and  repair  works  ought  to  be  carried  out.  Prepare  a  suitable  inspection  schedule 
considering your own working conditions and experience. 
 
Pay attention to unusual noises or strong vibrations. Check for the cause of every big change. Call a technician 
if you have doubts about the cause or when a repair without a technician seems not possible without damages. 
Only use genuine Blastrac spare parts. 
 

Our specialists will be happy to assist you with more advice. 

Operating hours/ 

time period 

Inspection points, maintenance instructions 

12 h after repairing 

Check all accessible screw connections for tight seat. 

Daily and prior to 
starting work 

Check all safety devices working adequate. 
Check the function of the residual current operated device.  
Check the hose connections for tightness and fixed seat. 
Check the hose to the filter for damages. 
Make sure there is no water in the air pressure tank. 
Check the electric connections and motors for sediments of dirt, 
foreign bodies and other contaminants. 
Check the belt tension of the compressor. 

Weekly 

Clean the air filter of the compressor. 
Check the oil level and quality of the compressor.  
Check the shaft seals of the rotating valves for release of dust. 

Every month 

Check the bearings of the rotating valves for more/higher noises. 

Check the motor and drives of the rotating valves for oil leakage. 

Check the rotor blades of the rotating valves for wear and leaking air.  

Every 3 months 

Clean the upper section of the filter unit. 
Clean or replace the air filter of the compressor. 
Clean or replace the filter inside the water separator. 
Check the tension of the V-belts 
Clean the chain drive of the drive unit and check the tension. 

Annually or 400 hours, 
whatever comes first 

Full overhaul and cleaning of the complete dust collector. 
Change oil of compressor unit. 

Содержание 2-48DC

Страница 1: ...Original instructions in English language OPERATING INSTRUCTIONS 2 48DC VERSION 1 4...

Страница 2: ...s Repairs Cleaning Test on By Inspection before initial operation on __________________________________________ By __________________________________________ Date of initial operation ________________...

Страница 3: ...the machine 11 4 3 Transport 11 4 4 Drive control 12 4 5 Driving 13 5 Operation 14 5 1 Before operation 14 5 2 Starting stopping the machine 15 5 3 Work with the machine 15 5 4 Interrupting work 15 5...

Страница 4: ...ac 2 48DS blast cleaning machine It is equipped with 20 pieces of specially designed high quality Blastrac cartridge filters The rotating valves transport all generated debris directly into BigBags fo...

Страница 5: ...separator to the pulse system The conditioned air then passes a control valve which regulates the system pressure and then builds up pressure in the pulse tank The pressurized air is used to generate...

Страница 6: ...the surrounding area of at least 5 meter from the machine h Never use the machine when the surface is not clear and if there is a risk of stumbling or tripping i Remove electrical cables and dust hose...

Страница 7: ...otection Safety glasses with lateral protection Protecting gloves Safety shoes b Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts c Pers...

Страница 8: ...enter the machine s If dust leaves the filter unit instead of clean air this is a sign that the filter cartridges are damaged or not fixed correctly inside the chamber t When a filter is leaking it ha...

Страница 9: ...d and put away properly before transport g Be aware of your surroundings and machine operating level Do not side hill do not run on steep incline this could cause machine to tip over h The weight of t...

Страница 10: ...fety shoes obliged Consult the manual before operating the machine Name address and CE mark The machine type The net weight of the machine in kilogram The year of manufacture The serial number of the...

Страница 11: ...d other fasteners for tightness No loose bolts and or nuts are permitted Check the electrical components cables and connections for wear and or damages Dust hose connection must be reliable use hose c...

Страница 12: ...approximately 0 5 Open the wheel guard Insert the quick release pin inside the hole WARNING Use only 1 finger to press the button of the quick release pin and keep applying pressure Push the green bu...

Страница 13: ...tton makes it possible to drive at maximum speed without having to adjust the speed control knob To do so press and hold the OVERDRIVE button while driving WARNING Mind your surroundings at maximum sp...

Страница 14: ...must be followed closely Before switching on the machine make sure that no one can be endangered when the machine starts up 5 1 Before operation 1 Close both silencers 2 Fasten both dusthoses 3 Place...

Страница 15: ...r of the dust collector can be adjusted with the air flow pressure regulators on the silencer Slide the hoods open for more power and close them for less power 5 4 Interrupting work This machine is bu...

Страница 16: ...p 5 Turn the rotating valves on by pushing the green button on the control box 5 7 Silencers The silencers on top of the dust extractor reduce the noise emission The 1st silencer will close automatica...

Страница 17: ...if you have doubts about the cause or when a repair without a technician seems not possible without damages Only use genuine Blastrac spare parts Our specialists will be happy to assist you with more...

Страница 18: ...Protect the electrical motors from moisture heat dust and shocks All repair work must to be done by qualified Blastrac personnel this to guarantee a safe and reliable machine Any guarantee on the mac...

Страница 19: ...turn on the compressor and keep the fan unit turned off Let the machine pulse for about a half an hour This action will clean the filters from the inside When the Pressure Diff gauge keeps indicating...

Страница 20: ...s Remove the filter house door Loosen the nut washer 2 Remove the locking bar 1 The filter bracket will now be tilted downwards so the filters can be taken out easily Slide out the filters 3 and put i...

Страница 21: ...suction contaminants in the clean part and consequently blow they backwards in the outer air If the silencer blows out dust stop the machine immediately This means probably that a filter is damaged or...

Страница 22: ...lve the pressure in the pulse tank remains within safe limits If the pressure of 7 bar is not reached it is possible that either the filter of the water separator or the air filter of the compressor i...

Страница 23: ...g 31 Filter element 36 Louver This spitter type drain operates momentarily when a rapid change in air flow occurs or when the supply pressure is reduced The separated water will be drained in the Drai...

Страница 24: ...ty Blastrac Compressor oil Part nr E00498 Prior to draining off the oil the compressor unit should have operating temperature Check oil level 2 or 3 minutes after stopping The compressor is factory fi...

Страница 25: ...at will damage the gland seal Replace rotating valve seals Replace the rotating valve seals when they are damaged or worn out 1 Remove the two big bag adapters by removing the 8 bolts 2 Remove the two...

Страница 26: ...nd bolts Apply Loctite 243 on the bolts First tighten the two outside bolts than tighten the two inside bolts Make sure that the seal is in one line with the valve housing and check that the seal has...

Страница 27: ...drives have to be checked every 3 months 6 8 V belt mounting Reduce the distance between the driving motor and the bearing to release the tension of the V belt drive Carefully put the V belt in the gr...

Страница 28: ...m between the chain wheels Fitting the chain Before mounting the chain it must be degreased to prevent any abrasive or abrasive particles from adhering The chain is supplied as a chain string and has...

Страница 29: ...aring Silencer assembly defective Check the alignment and adjustment of the rotating parts Check screws and all parts for tight seat Lubricate the bearing Check and replace if needed Too low or no pre...

Страница 30: ...robox Note If a motor protection switch has been triggered by overload it can be switched on again after a short cooling down period Old equipment contains valuable materials which are valuable for re...

Страница 31: ...erential filter surface MAX 50 150 mm WS 2 6 inch WG Noise level at 1 mtr distance Up to 83 dB A The electrical diagrams of the electrical system are placed inside of the control panel Design and spec...

Страница 32: ...alues at all time and could increase the exposure level over the total working period The values may be measurements from a representative sample of technically comparable machinery The values may be...

Страница 33: ...info blastrac de WWW BLASTRAC DE BLASTRAC UKRAINE SALES SERVICE CENTRE Nezalezhnosti 14 of 21 07400 Brovary Tel 38 0 44 222 51 28 Fax 38 0 44 277 98 29 Email info blastrac com ua WWW BLASTRAC COM UA B...

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