BLACKMER SYSTEM ONE, Инструкции по установке, эксплуатации и обслуживанию

Страница: 3 / 57

1301-C00 page 2/56
TABLE OF CONTENTS
Pump Description and Safety Concerns
...................... 2
1.0 Introduction
1.1 Receiving Shipment .............................................. 4
1.2 Storage ................................................................. 4
1.3 Handling ................................................................ 4
2.0 Installation
2.1 Motor Specifications ............................................. 4
2.2 Foundation ............................................................ 4
2.3 Leveling ................................................................ 5
2.4 Grouting ................................................................ 5
2.5 Coupling Alignment ............................................... 5
2.6 Piping – Suction and Discharge ............................ 7
Allowable Forces and Moments ............................ 9
2.7 Mechanical Seal ................................................. 10
2.8 Lubrication .......................................................... 10
2.9 Temperature Control ........................................... 10
3.0 Operation
3.1 Operating Parameters and Limits ....................... 11
3.2 Start-Up Inspection ............................................. 11
3.3 Auxiliaries Start-Up ............................................. 12
3.4 Priming ............................................................... 12
3.5 Start-Up .............................................................. 12
3.6 Pump Performance ............................................. 12
3.7 Shutdown ............................................................ 12
4.0 Maintenance
4.1 Disassembly Procedure ...................................... 13
4.2 Assembly Procedure ........................................... 14
4.3 Impeller Total Clearance ..................................... 16
4.4 Impeller Operating Clearance ............................. 16
4.5 Set Mechanical Seal ........................................... 17
5.0 Power End Conversions
........................................ 17
6.0 Mounting the Motor
................................................ 18
6.1 Foot Mounted Motor ........................................... 18
6.2 Coupling .............................................................. 18
6.3 Motor Mounted on Motor Adapter ........................ 18
7.0 Auxiliary Pipe Connections List
7.1 Frame SD ........................................................... 20
7.2 Frame S .............................................................. 21
7.3 Frame A, LD17 and IPP ....................................... 22
7.4 Vortex Frame A, LD17 and IPP .......................... 23
7.6 Frame M ............................................................. 24
8.0 Pump Assembly Drawings & Parts Lists
8.1 Frame SD ............................................................ 25
8.2 Frame S 6 in. ....................................................... 26
8.3 Frame S 8 in. ....................................................... 27
8.4 Frame A and IPP Frame A .................................. 28
8.5 LD17 and IPP LD17 ............................................ 29
8.6 Vortex Frame A and IPP Vortex Frame A ............ 30
8.7 Vortex LD17 and IPP Vortex LD17 ....................... 31
8.8 Frame M .............................................................. 32
8.9 Pump Dimensions – Frame SD ........................... 33
8.10 Dimensions – Frame A, LD17 & Vortex ........ 34-35
8.11 Dimensions – IPP Frame A, LD17 & Vortex ...... 36
8.12 Pump Dimensions – Frame M and Frame S ..... 37
8.13 Typical Base Plate Dimensions, NEMA Motors . 38
8.14 Typical Base Plate Dimensions, IEC Motors ..... 40
9.0 Recommended Spare Parts Lists
9.1 Frame SD ............................................................ 41
9.2 Frame S .............................................................. 41
9.3 Frame A, Vortex and IPP ..................................... 42
9.4 LD17, Vortex and IPP ........................................... 43
9.5 Frame M .............................................................. 44
1
0.0 Pump Tolerances
.................................................. 45
11.0Fastener Torque Values
11.1 English Fastener Torque Valves ....................... 46
11.2 Metric Fastener Torque Valves ......................... 47
12.0 Ball Bearings
12.1 Handling, Removal and Inspection .................... 48
12.2 Angular Contact Bearing Installation ................. 48
12.3 Double Row Bearing Installation ........................ 49
13.0 Pump Component Inspection
.............................. 49
14.0 Troubleshooting
.................................................... 51
Blackmer pump manuals and parts lists may be obtained
from the Blackmer website (www.blackmer.com) or by
contacting Blackmer Customer Service.
Pump Description
Fill this in for your record purposes:
It will be critical to have this information for the accurate identification of spare parts
which may be required later.
Pump Size: Markings:
Serial Number: Model:
Impeller Diameter: Date Received:
Flow: RPM:
Application: Head:
Mechanical Seal Type: Material of Construction*:
Mechanical Seal Material:
*Nameplate includes material information for shaft (left)
and wet end (right) in that order.
Surface Temerature: Year of Construction: