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INTRODUCTION.........................................................................................!!

GENERAL INFORMATION...............................................................................01

SPECIFICATIONS........................................................................................06

SAFETY RULES................................................................................................07

SAFETY DECALS.............................................................................................11

OPERATION.............................................................................................18

MAINTENANCE.......................................................................................27

RECOMMENDATIONS.............................................................................36

SOLUTIONS FOR CERTAIN SETBACKS.........................................................39

ASSEMBLY...............................................................................................40

PARTS INDEX...................................................................................................48

BOLT TORQUE CHART..............................................................................57

WARRANTY.............................................................................................60

GENERAL INDEX

Содержание MMIB-20

Страница 1: ...Models MMRB 20 MMIB 20 HAMMER MILL OPERATOR S MANUAL Part Number 4350 2130 01 MMB MMB...

Страница 2: ......

Страница 3: ...S MANUAL MUST BE CONSIDERED a permanent part of your machine and should remain with the machine when you sell it MEASUREMENTS in this manual are given in both metric and customary U S unit equivalents...

Страница 4: ...Get in contact with your dealership representative if you have questions regarding your equipment or need specialized help We recommend that you read this manual before operating this equipment Theref...

Страница 5: ...INFORMATION 01 SPECIFICATIONS 06 SAFETY RULES 07 SAFETY DECALS 11 OPERATION 18 MAINTENANCE 27 RECOMMENDATIONS 36 SOLUTIONS FOR CERTAIN SETBACKS 39 ASSEMBLY 40 PARTS INDEX 48 BOLT TORQUE CHART 57 WARRA...

Страница 6: ...Keep this manual in a safe place Do not keep it in the machine A careful operator is the best guarantee against any accident since improper operation of this machinery may cause serious injuries or ev...

Страница 7: ...E C V YOUR AUTHORIZED DISTRIBUTOR TECNOMEC AGR COLA S A DE C V IT IS THE POLICY OF TECNOMEC AGR COLA TO CONTINUOUSLY IMPROVE ITS PRODUCTSANDRESERVESTHERIGHTTOMAKECHANGESTOITSSPECIFICATIONS OR DESIGN W...

Страница 8: ...are tight Check that the screws of the wheel maces are tightened properly Check that all grease fittings are lubricated Check that the assembly expulsion elbow cyclone is properly assembled Connect th...

Страница 9: ...t the local town traffic local rules We recommend using slow moving vehicle emblem SMV Show the Customer how to mount the implement Explain to the Customer the serial number registration of the hammer...

Страница 10: ...e with respect to the other Check the wheels pressure Check that mounting components are safe Turn the feed hopper and verify there are no foreign bodies in the rotor area loose screws rocks etc Addit...

Страница 11: ...75 98 Long with arrow shafts in 129 92 114 96 Cyclone s Wide Turning Circle in 103 14 Cyclone s Rotation 285 Feed Hopper s Width in 19 68 Approximate Yield Pasture ton hr 1 5 Approximate Yield Grains...

Страница 12: ...SAGES Before operating this equipment read all safety messages included in this manual and on your machine signs It is YOUR responsibility to read and comprehend the safety section on this manual Reme...

Страница 13: ...the engine before refueling Fill the tank outdoors Prevent fires by keeping the machine free of trash grease and dirt Always clean up spilled fuel BE PREPARED IN CASE OF EMERGENCY Due to the flammabl...

Страница 14: ...ehicles tractors dragged or suspended equipment may present a risk to be transported or towed by road and hard to be seen especially at night Avoid injuries or death which may result from a collision...

Страница 15: ...paint before welding or heating If you sand or grind the paint avoid breathing the dust Wear a protective mask In case of using solvent clean the treated surface with water and soap before welding Re...

Страница 16: ...provided with the machine is lost OPERATION SPEED Never use a tractor that offers more than 540 RPM PTO output Turn on the tractor accelerating from less to more until you reach 540 RPM PTO output for...

Страница 17: ...operating Make sure that the hammers and rods are in good condition Verify that the Hammer Mill is not damaged and that there are not missing screws Wear appropriate protection and clothing when opera...

Страница 18: ...y signs as WARNING DANGER AND CAUTION Keep the safety signs in good conditions Replace the damaged or lost decals WARNING DECAL The WARNING decal is located on the trailer On the Hammer Mill MMIB20 th...

Страница 19: ...d on the Feed Hopper DANGER DECAL The DANGER decal is located on the ejection elbow SECURITY DECALS WARNING ADVERTENCIA To avoid injury keep hand s away fro m thi s area Para evitar lesione s manteg a...

Страница 20: ...CAUTION DECAL The CAUTION decal is located on the Feed Hopper DANGER DECAL The DANGER decal is located on the pulleys guard upper side SECURITY DECALS 15...

Страница 21: ...SECURITY DECALS DANGER DECAL The DANGER decal is located on one of the Feed Hopper s side DANGER DECAL The DANGER decal is located on the outside of the guard 16...

Страница 22: ...ard upper side REFLECTIVES There are 3 red or yellow decals that reflect the light and their function is to prevent the drivers against a possible crash when passing by the Hammer Mill They are locate...

Страница 23: ...alled on a tractor with a CAT II pull bar setting Tractor s Pull Bar and PTO dimensions A 14 inches from the tractor s end of the shaft PTO to the middle of the hitch pin hole B 8 to 12 inches from th...

Страница 24: ...escribedbelow 1 Turn off the tractor engine 2 Press the bolt and pull back to remove the shaft arrow from the tractor s PTO ARROW SHAFT OPERATING ANGLE IMPORTANT The arrow shaft optimum and normal ope...

Страница 25: ...rmed at the top of the drawer A then the arrow B of the pulley must be aligned with respect to this line To align the arrow loosen the bearing screws E push them down and tighten them partially to ref...

Страница 26: ...process loosen the bearing screws D push it down and tighten them once again then loosen the bearing screws F and turn the oppressor C clockwise until the arrow is aligned with the top of the drawer...

Страница 27: ...gulate the feeding opening A loosen both screws B located on the upper front part of the gate close or open the gate according to your needs and tighten the screws Try not to remove the swing gate C i...

Страница 28: ...e the mill is under operation ORIENTATION OF THE CYCLONE ATTENTION When you have finished the operation and need to transport the mill on a road do not forget to reorient the cyclone backwards and tig...

Страница 29: ...is given in the following table GRADE PRESSURE 175 70R13 kpa 240 psi 32 ATTENTION Tires can lose one pound per square inch of pressure 1psi per month under normal conditions and by every 6 degree Cels...

Страница 30: ...ion turn abruptly as it may twist the arrow shaft or damage the bearings You must make the turns in such a way that this problem is avoided It would be advisable to uncouple the arrow shaft to avoid d...

Страница 31: ...hat the sack has been filled turn the rod A to change the baffler direction If this movement is not done the cyclone will clog needing to stop the Mill operation The sign that the cyclone has been clo...

Страница 32: ...k E Slowly press the Feed Hopper from the entry point until it rests on the tire 2 Remove the screw and lock nut A from the rod B and pull it slowly while you remove the spacers and hammers Leave all...

Страница 33: ...ou replace or reverse any hammer disconnect the arrow shaft from the PTO and wear gloves to perform this operation HAMMERS DISTRIBUTION To maintain balance in the rotor and to prevent the hammers from...

Страница 34: ...rwise the flared hammer will cause the Mill to vibrate in excess SPACERS DISTRIBUTION The spacers have the function of keeping the hammers in place to prevent these hammers from colliding with each ot...

Страница 35: ...t that it is necessary to replace them ATTENTION Never operate the Mill if a hammer is missing If you reverse hammers and some are flared invert them all using the hole that is not flared All this to...

Страница 36: ...screen is not bent or blocked with some of the flanges guides or hammers 3 Pull the screen from its fold B If the screen does not come out with the help of a piece of wood push it slowly from the opp...

Страница 37: ...ication intervals Perform each of the lubrication and service procedures illustrated in this section at the beginning and at the end of the season Clean the grease fittings before lubricating with a g...

Страница 38: ...service intervals indicated in this manual refer to both conventional lubricants and synthetic lubricants SAFETY WHEN LUBRICATING THE MILL IMPORTANT The good lubrication of your machine carried out i...

Страница 39: ...ore than 1 molybdenum disulphide heavy duty grease or equivalent If necessary lubricate the bearings before each working day Remember that grease excess is also harmful ARROW SHAFT Every 8 hours Lubri...

Страница 40: ...e wheels repack and adjust the bearings Use all purpose lubricants or equivalent SAE multi purpose grease or wheel bearing grease If your machine will remain inactive for a long period of time disasse...

Страница 41: ...the order indicated in this Operator s Manual Never adjust or change hammers when the Mill is under operation Wear appropriate clothing Never wear loose clothing as it could be sucked by the Mill roto...

Страница 42: ...e that the trailer brakes work correctly prior the transportation tow the Mill only with an agricultural tractor The towing speed must never be greater than 6 mph ATTENTION The MMRB20 Mill must not be...

Страница 43: ...deflate the tires but cover it completely to protect it from the environment Lower the 2 stalls A and secure them with the bolts to avoid the Mill overturning For MMIB20 Mill Make sure that the 4 chas...

Страница 44: ...sions Bearings with untightened screws High RPM s to the PTO Motor pulley imbalance Check that the hammers are placed correctly in the proper amount Check that all the hammers are the same without bei...

Страница 45: ...rame 3 1 2 Automotive Nut 2 Assemble the Drawer 4 to the trailer frame or chassis 2 Use the screw 5 the nut 6 the pressure washer 7 and the flat washer 8 2 Trailer Frame MMRB20 Chassis MMIB20 4 Drawer...

Страница 46: ...x Nut 7 1 2 Pressure Washer 8 1 2 Flat Washer 9 1 5 8 Floor Bearing 10 1 2 x 2 Screw 11 Hammers Rotor 12 Central Shaft 4 Assemble the Fan Box 13 over the Drawer 4 Set in the Fan 14 over the opposite s...

Страница 47: ...Floor Bearing 10 1 2 x 2 Screw 19 Side Arrow 20 23 3 4 6 12 Pulley 21 4 6 R Pulley 6 Place the strips 22 over the pulleys 20 21 Pulleys alignment and strips tension methods are described on page 21 Us...

Страница 48: ...lower side of the Hammers Rotor 11 using the guide stops located on the inner walls of the Drawer 4 Assemble the Feed Hopper 30 over the Drawer 4 Secure from the front side by actuating the mauser bo...

Страница 49: ...ure Washer 34 Guard 35 Guard Cane 36 5 16 Flat Washer 10 Assemble the Elbow Connector 37 to the Fan Box 13 and to the Drawer 4 place the Cap packing 38 between the two pieces and the Drawer Packing 39...

Страница 50: ...on 42 Clamp Ring 43 Clamp Companion 44 Spacer Gage 45 Gage Companion 46 Spacer Segment 47 Spacer Companion 48 Turn Flange 49 3 8 x 1 1 4 Hex Screw 50 3 8 Nylon Hex Nut 12 Assemble the Bagger 51 To the...

Страница 51: ...6 with the pulley 20 and make the proper adjustments see page19 16 5 16 x 3 4 Hex Screw 17 5 16 Hex Nut 18 5 16 Pressure Washer 20 24 3 4 6 R Pulley 40 Ejector Elbow 41 Extension 52 Cyclone 54 Cane As...

Страница 52: ...47...

Страница 53: ...49 TRAILER PARTS LISTING MMIB20 MILL 50 CYCLONEPARTSCATALOG 51 CYCLONE PARTS LISTING 52 ROTORPARTSCATALOG 53 ROTOR PARTS LISTING 54 NOTE THE CYCLONE S ROTOR S CATALOGUES AND LISTS ARE THE SAME FOR MMR...

Страница 54: ...TRAILER PARTS CATALOG MMRB20 MILL 1 2 3 4 34 35 5 6 7 8 9 10 11 12 13 14 15 16 26 28 17 26 18 27 19 20 21 22 26 28 23 24 27 29 25 30 31 32 33 22 36 37 38 39 40 41 42 43 30 49...

Страница 55: ...18 UNC G5 HEX SCREW 6 20 4210 5082 01 5 16 X 2 18 UNC G5 HEX SCREW 4 21 4220 1014 26 3 4 16 UNF CASTLE NUT 2 22 4220 1008 01 1 2 13 UNC NUT 8 23 4220 0010 01 3 8 16 UNC WING NUT 1 24 4220 1004 01 3 8...

Страница 56: ...CYCLONE PARTS CATALOGUE MMRB20 AND MMIB20 MILLS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 37 28 29 33 34 30 31 35 32 35 36 38 26 39 25 32 51...

Страница 57: ...M20030072C GAGE COMPANION 1 20 MM20030071C CLAMP RING 1 21 MM20030070C CLAMP COMPANION 1 22 MM20010026C ELBOW PACKING 1 23 MM20030027C HANDLE 2 24 4210 5136 01 3 8 X 1 1 4 16 UNC G5 HEX SCREW 10 25 42...

Страница 58: ...ROTOR PARTS CATALOGUE MMRB20 AND MMIB20 MILLS 19 27 15 19 26 25 1 17 20 2 10 A DETALLE A 46 47 28 7 5 3 21 18 6 16 24 22 12 13 9 14 8 4 23 17 20 28 45 11 53...

Страница 59: ...PRESSURE WASHER 1 22 4260 1048 01 1 8 X 1 KEY 2 23 4210 1566 80 3 8 X 3 8 16 UNC ALLEN OPPRESOR 2 24 4270 2040 01 3 8 KLIK LOCK 1 25 MM20012300W PIVOT ROD ASSEMBLY 1 26 4270 1004 01 1 8 KEEPER PIN 7 2...

Страница 60: ...3 10 36 46 31 36 40 28 38 32 42 8 25 36 14 29 16 43 19 18 6 21 20 3 23 30 35 39 9 23 26 35 39 43 2 34 34 1 2 3 41 5 33 3 41 2 3 12 12 22 33 22 33 24 30 39 1 1 31 36 40 25 31 36 40 43 13 20 23 26 35 39...

Страница 61: ...NC SQ HEAD OPPRESSOR 2 23 4210 5072 03 5 16 X 3 4 18 UNC HEX SCREW 1 24 4210 5082 01 5 16 X 2 18 UNC G5 HEW SCREW 4 25 4210 5136 01 3 8 X 1 1 4 16 UNC G5 HEX SCREW 6 26 4210 5074 01 5 16 X 1 18 UNC G5...

Страница 62: ...the class number marked on the head Tighten the screws according to the above table unless the Operator s Manual indicates something different Do not over tighten the screws since this may cause failu...

Страница 63: ...the screws according to the above table unless the Operator s Manual indicates something different Do not over tighten the screws since this may cause failure during operation NOTE DO NOT use these v...

Страница 64: ...tem Write down the Product Identification Number PIN of the machine and main components Include numbers PIN in all insurance documents financing and warranty Your dealer will need this information for...

Страница 65: ...Incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liabili...

Страница 66: ...NOTES 61...

Страница 67: ...NOTES 62...

Страница 68: ...NOTES 63...

Страница 69: ...NOTES 64...

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