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Bennett T75 Operation, Service, & Parts Manual 

Troubleshooting

 

17 

SECTION 4: TROUBLESHOOTING 

TROUBLESHOOTING 

This section provides basic troubleshooting. It is not a substitute for technical training. Improper handling of equipment and/or improperly 
performing the included procedures could damage your DISPENSER! Use the table in each section to determine the cause and solution. For any 
additional questions, please contact Bennett Technical Support at 1-800-423-6638. 

PROBLEM 1: THE MOTOR  STARTS BUT THE PUMP  DOES NOT DELIVER FUEL. 

Refer to the table below for a description of various causes of the problem and the solution.  

Cause 

Solution 

The fuel supply is below the suction stub in the storage 
tank. 

Fill the storage tank. 

The vent pipe is plugged in the storage tank. 

Clean the vent pipe. 

The strainer screen or filter assembly has an obstruction. 

Remove obstructions from the screen or filter assembly. 

The bypass valve is not seating properly due to the wear 
or obstruction. 

Check the valve for an obstruction causing the valve to stay open, and/or replace 
the bypass valve. 

The v-belt is loose or broken. 

Adjust or replace the v-belt. 

There is an obstruction in the atmospheric float valve. 

Clean the float and valve area. Check for swelling and binding in the linkage. 

The pump is out of prime. All fuel drained out of suction 
line due to fault line check or foot valve. 

Check for a faulty foot valve in the storage tank or a faulty check valve in the 
suction line. 

The suction line is leaking. 

Start the pump and open the nozzle. If bursts of air are felt while holding a finger 
on the vent tube, the suction line is damaged. Repair or replace. 

The intake line, foot valve, angle check valve, or vertical 
check valve has an obstruction. 

Connect a vacuum gauge to the ¼” plug on the filter cover. Turn the pump on and 
open the nozzle. A reading of 15 or more inches of mercury with no flow indicates 
a complete blockage in the suction line. Clean the line or replace. 

The suction stub in the storage tank is on the bottom of 
the tank. 

Make sure there is a three-inch clearance. 

The control valve has an obstruction. 

Clean the control valve. It must slide freely in the valve cavity. 

The nozzle is not working. 

Replace the nozzle. 

*Two pumps are connected to one storage tank with one 
suction line. There is a faulty check vale in one of the 
supply lines. 
* Not recommended 

Disconnect the vent tube on the idle pump. Install a short copper tube. Place the 
end of the copper tube in a container of liquid. If the liquid is drawn out of the 
container when the opposite pump is operated with an open nozzle, the line 
check valve is faulty. Replace the check valve. 

PROBLEM 2: THE PUMP  RUNS BUT DELIVERY IS SLOW. 

Refer to the table below for a description of various causes of the problem and the solution.  

Cause 

Solution 

The fuel supply level is low. 

Fill the storage tank. 

The storage tank vent pipe is partially obstructed. 

Clean the vent pipe. 

The strainer screen is partially plugged. 

Remove obstructions from the screen or filter assembly 

The pump bypass valve is not seated properly. 

Remove and clean the strainer screen. 

The V-Belt is loose. 

Adjust the V-Belt 

The motor voltage is too low. 

Check the power supply voltage. Check for too many pieces of equipment on one 
electrical line. 

A blade or blades in the pump are worn or broken. 

Check the blades and replace if necessary. 

An automatic nozzle has been installed. 

Delivery speed will be reduced by 10-25%. If maximum speed is desired, replace 
with a manual nozzle. 

The motor is defective. 

Inspect the motor for loose connections. If no loose connections are found, the 
motor is defective. Repair or replace. 

There is a slow leak in the suction line. 

Start the pump and open the nozzle. If bursts of air are felt while holding a finger 
on the vent tube, the suction line is damaged. Repair or replace. 

The suction line is obstructed or the foot valve, angle, or 
vertical check valve is partially stuck and will not open 
fully. 

Connect a vacuum gauge to the ¼’plug on the filter cover. Turn the pump on and 
open the nozzle. A reading of 11 to 14 inches of mercury indicates a partial 
obstruction in the suction line. Clean or replace the suction line components. 

The pump control valve is partially stuck and will not 
open fully. 

Remove the valve and clean thoroughly. 

The nozzle check valve is sticking. 

Clean or replace the nozzle check valve. 

The hose is defective (Flattened) 

Replace the hose. 

Содержание T-75

Страница 1: ...Rev G 10 26 18 Introduction Operation Troubleshooting Parts Only Trained Personnel May Work on This Equipment READ THIS MANUAL This manual has important information for safe installation and operation of this equipment Read and understand this manual before applying power Keep this manual and tell all service personnel to read this manual If you do not follow the instructions you can cause bodily ...

Страница 2: ...w bennettpump com For new manuals visit our web page at www bennettpump com IMPORTANT Examine the shipment immediately upon arrival to make certain there has been no damage or loss in transit Bennett Pump Company as shipper is not liable for the hazards of transportation Please make damage claims directly to the truck line Not all equipment covered in this manual is listed by Underwriters Laborato...

Страница 3: ...enser 6 Pump Curves U S Market 7 Pump Curve European Market 7 Exterior Dimensions 8 Inlet Mounting Dimensions 10 OPERATION 13 Theory of Operation 15 TROUBLESHOOTING 17 Problem 1 The motor starts but the pump does not deliver fuel 17 Problem 2 The pump runs but delivery is slow 17 Problem 3 Inaccurate delivery 18 Problem 4 Fuel runs out of vent tube when pump is operating 18 Problem 5 The computer ...

Страница 4: ...Bennett T75 Operation Service Parts Manual Table of Contents 2 Page Intentionally Left Blank ...

Страница 5: ...bmerged pump before working on it Maintenance repairs must be done by authorized personnel only Warranty work may only be performed by Bennett certified technicians To prevent electric shock keep the electrical parts of the dispenser dry Electronic components are static sensitive Use only proper static precautions e g static straps before working on the equipment The emergency shut off valve also ...

Страница 6: ... Standard NFPA 70 National Electric Code OIML R117 1 Dynamic Measuring Systems For Liquids Other Than Water PEI RP100 Recommended Practices for Installation of Underground Liquid Storage Systems PEI RP200 Recommended Practices for Installation of Aboveground Liquid Storage Systems UNAUTHORIZED ALTERATION OF BENNETT PRODUCTS DANGER BEFORE PERFORMING ANY TYPE OF SERVICE TO THE DISPENSERS BE SURE TO ...

Страница 7: ...ed Motor Mount Top Cover on Tube Outlet Versions Flanged Bottom Inlet Vertically Aligned 1 1 2 NPT or 4 Bolt Filter Cover Side Inlet Mode Patented internal design features to reduce the possibility of vapor lock T75 SERIES MODELS Type 75D Standard fuels and Gasoline Ethanol blends with nominal ethanol concentrations up to 15 Type 75A For use with Gasoline Ethanol blends with nominal ethanol concen...

Страница 8: ... of Underground Liquid Storage Systems PEI RP200 Recommended Practices for Installation of Aboveground Liquid Storage Systems and all local state federal requirements and accordance s prior to any installation of all equipment CAUTION THE AIR ELIMINATOR COPPER TUBE MUST REMAIN OPEN TO THE ATMOSPHERE FOR PROPER VENTILATION To obtain maximum flow rates on a self contained pump follow these guideline...

Страница 9: ... EUROPEAN MARKET T 75 Pump 3 4 hp Performance U S Market 0 5 10 15 20 25 30 35 0 5 10 15 20 25 Flow Rate gpm Pump Pressure psi Pump Speed 700 rpm Test Conditions 1 Tested on Stoddard Solvent 30 SSU Viscosity 0 78 Specific Gravity 2 12 inches Hg operating vacuum 3 Fixed bypass cover FIGURE 2 FIGURE 3 ...

Страница 10: ... Manual Product Introduction 8 EXTERIOR DIMENSIONS FLANGED FRONT VIEW 2 69 68 mm FLANGED OUTLET BOTTOM VIEW 12 6 320 mm 1 63 40mm FIGURE 4 FLANGED OUTLET TOP VIEW FLANGED OUTLET BACK VIEW 8 74 222 mm FLANGED OUTLET SIDE VIEW 11 9 303 mm ...

Страница 11: ...tion Service Parts Manual Product Introduction 9 TUBE OUTLET BOTTOM VIEW 1 63 40mm TUBE FRONT VIEW 11 6 295 mm 11 9 303 mm 2 69 68 mm 11 9 303 mm TUBE OUTLET BACK VIEW TUBE OUTLET TOP VIEW TUBE OUTLET SIDE VIEW FIGURE 5 ...

Страница 12: ...designed to handle an alternative fuel For multi hose units piping must align with the footprint Alternative fuels such as E25 E85 and other ethanol blends may require special piping materials or components Consult the piping manufacturer to determine if the piping material fittings and connectors are compatible with the alcohol blended fluid being used METER FLANGE OUTLET OPTION FIGURE 6 ...

Страница 13: ...Bennett T75 Operation Service Parts Manual Product Introduction 11 TUBULAR OUTLET MOTOR MOUNT OPTION FIGURE 7 ...

Страница 14: ...Bennett T75 Operation Service Parts Manual Product Introduction 12 SIDE INLET OPTION FIGURE 8 INLET CENTER ...

Страница 15: ...ings 5 maintain contact of the blades to the stator The Stator 6 turns clockwise and is tightly fitted in the pump body The Rotor 7 is made of cast iron with a chrome plated shaft The Self Lubricated Bearings 21 are used to prevent seizure when tank is pumped dry The Cover 8 also of cast iron encapsulates the rotor and the stator An Air Elimination Assembly 9 a patented fully static device uses a ...

Страница 16: ...Bennett T75 Operation Service Parts Manual Operation 14 FIGURE 9 ...

Страница 17: ...er is returned to the pump intake across the non return float when the liquid level in the chamber lifts the float and valve assembly from its Seat 5 Any air is then vented to the atmosphere through the vent tube Air free product leaving the air separator opens the Control Valve 6 and is pumped to the meter The control valve includes a built in Relief Valve 7 which relieves excess pressure caused ...

Страница 18: ...Bennett T75 Operation Service Parts Manual Operation 16 FIGURE 11 ...

Страница 19: ...on Clean the control valve It must slide freely in the valve cavity The nozzle is not working Replace the nozzle Two pumps are connected to one storage tank with one suction line There is a faulty check vale in one of the supply lines Not recommended Disconnect the vent tube on the idle pump Install a short copper tube Place the end of the copper tube in a container of liquid If the liquid is draw...

Страница 20: ...ion Cause Solution Float valve stuck in a closed position Clean the float and valve area Check for swelling and binding in the linkage Flooded suction chamber Direction flow valve missing Storage tank level must be lower than pumping unit Make sure 2 or more pumps are not using the same suction line PROBLEM 5 THE COMPUTER JUMPS WHEN THE PUMP IS TURNED ON Refer to the table below for a description ...

Страница 21: ...part number description and quantity required 2 Rebuilt parts must be used for warranty claims Rebuilt exchange program parts are identified by a RB prefix to the part number Note Many electronic circuit boards have a factory rebuilt equivalent All rebuilt boards have a part number prefix of RB You must use factory rebuilt parts for all warranty service work Please refer to the Distributor Policy ...

Страница 22: ... to the Type 75 Parts Lists on the following pages for part numbers description and comments Note Item numbers are not listed in numerical order 26 18 51 40 56 52 21 22 29 27 25 56 33 23 19 24 48 12 13 57 14 56 43 45 8 36 34 32 3 4 55 6 54 1 2 16 15 7 39 9 10 49 47 41 35 42 30 28 53 5 ...

Страница 23: ... 116039 Filter Cover Square Seal T75 Standard 116040 Filter Cover Square Seal T75 High Alcohol 16 A247001 Seal Square OD 3 25 ID 3 00x 1250 Standard High Alcohol N162201 Filter Cover Gasket T75 Original Cork Gasket Replacement Only Note Do not replace original cork gasket with p n 116697 18 113078 One Piece Air Separator Body 113079 One Piece Air Separator Body High Alcohol 19 111788 O Ring O17 Al...

Страница 24: ...1 Tube Elbow 18 NPT 52 110211 Label Vertical PU 119517 Label Vertical PU E85 53 J325201 Spring Control Valve Short Heavy Duty Delivery Pump 22 GPM 54 N905001 Spring Filter 55 A323701 Shaft Seal Assembly without Plug 109711 Shaft Seal Kit Replacement Includes 1 H597401 Seal Insertion Tool Plug 1 A323701 Shaft Seal 1 A247014 Square O Ring 56 110430 Pipe Plug NPT 57 113022 Control Valve Assembly Alum...

Страница 25: ...Bennett T75 Operation Service Parts Manual 23 Page Intentionally Left Blank ...

Страница 26: ...Bennett 1218 E Pontaluna Road Spring Lake MI 49456 USA 800 235 7618 Outside USA 231 798 1310 sales bennettpump com www bennettpump com ...

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