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Benezan Electronics

 

Hard- and software development

 

Triple Beast Installation Guide

 

 

 

 

Nicolas Benezan, Stauffenbergstr. 26, 72108 Rottenburg 
Phone: +49 (0) 7457/946365 0 benezan-electronics.de 

Page 

TripleBeast-NET Installation.docx22.09.2020 

 

 

The Triple BEAST must be connected either directly to the PC or to the first switch after the PC. A further switch may 
only be added if only devices of the machine are connected to the second switch, e.g. within the control cabinet of the 
machine. All devices not involved in machine control (Internet router, printer, NAS, etc.) must be connected to the first 
switch or to additional switches behind the first. 

 

The transmission speed between the PC and the first switch must be higher than the maximum data rate of any existing 
Internet  routers  (DSL  modem  etc.).  For  home  networks  with  few  PCs  100MBit  is  recommended,  for  larger  networks 
Gigabit-Ethernet. 

 

Since  no  TCP/IP  is  used  but  a  separate  protocol,  this  cannot  be  forwarded  by  routers,  external  firewalls,  proxies,  etc. 
Therefore only so-called "unmanaged switches" may be used between the control PC and the CNC pod. 

 

Switches must support Fast Forward and Store-and-Forward (virtually all modern switches meet this criterion) 

 

Hubs are also allowed for test purposes (listening with diagnostic tools on taps), but are not recommended. 

 

The data traffic of the machine controller must not be routed via slow (DSL modem) or unreliable (wireless) connections 
(WLAN). All wireless interfaces are therefore intentionally hidden. 

If  the  Triple  BEAST  is  connected  directly  to  the  PC  and  the  PC  interface  does  not  support  automatic  crossover,  a  crossover 

cable must be used (usually marked with a red plug or "X"). The network interface is galvanically isolated from the PC. Power-
over-Ethernet (PoE) is not supported. 
 

Reference switch inputs 

Up to 4 switches or inductive sensors can be connected. If the 4th axis is not used or does not require a reference switch, a tool 
length sensor can also be connected here, for example.  

Mechanical switches or inductive proximity switches of the PNP type can be used. With the jumpers 12-13 or 13-14 the supply 

voltage for the switches can be selected (see picture on page 6). 

Jumper setting  Voltage 

Description 

▪ ▪ ▬ ▪  13-14 

12V 
(internal 
regulator) 

 

recommended for mechanical switches 

 

also for inductive switches, if they are specified for 12V 

 

Input voltage at X1.5 any (15..55V) 

▪ ▪ ▪ ▬  12-13 

24V 
(connected 
with X1.5) 

 

recommended for inductive switches (industry standard) 

 

also possible for mechanical switches (mixed types) 

 

separate 24V power supply unit required at X1 if motor voltage >24V 

Inductive proximity switches or other sensors should be connected as follows: brown (+24V) to terminal 1, 3, 5 or 7, blue to 

the ground connection of the power supply, black (signal) to terminal 2, 4, 6 or 8. 

The inputs are high-active, i.e. the signal is logic 1 when the connected switch is closed, or when a voltage >8V is present at the 

input. The signal is logic 0 when the input is de-energized or the switch is open. If required, all input signals can be inverted in the 
software. 

The switch inputs have a Schmitt trigger function and are interference suppressed with a low-pass filter, so that there is usually 

no  need  to  fear  interference  even  with  unshielded  cables.  The  inputs  are  overvoltage  tolerant  up  to  +80V.  Please  note  that  the 
switch inputs are not suitable for fast signals (>1kHz) with 5V level, for example TTL encoder signals. 

If more than four inputs are required for additional functions, an additional IO expansion module can be installed. 

 

Содержание TripleBeast

Страница 1: ...still required The effort for mounting wiring and the possibilities for errors are thus reduced to a minimum The Triple BEAST offers all the advantages of the individual BEAST power amplifier at extre...

Страница 2: ...lutely necessary More detailed selection criteria are listed in the chapter0 3 A PC with Beamicon2 CNC software and a RJ45 network cable patch cable Please note that this version of the Triple BEAST i...

Страница 3: ...Signal input 7 Reference switch 4th axis voltage output 12 24V 8 Reference switch 4th axis Signal input Relay outputs 6 pin terminal X4 bottom left No Description 1 230V L Input 2 230V N Input 3 Relay...

Страница 4: ...d power supply consisting of transformer rectifier and filter capacitor is also suitable Please note however that the voltage range must be maintained even with mains and load fluctuations usually 10...

Страница 5: ...for all axes simultaneously Simultaneous operation of very small and very large motors is therefore not possible Depending on the selected range the fine adjustment can then be carried out separately...

Страница 6: ...jumpers These are numbered from right to left with no 12 to 16 and are described further below The LEDs on the upper side indicate the status of the PC interface LEDs Lettering Description 1 green Pow...

Страница 7: ...a red plug or X The network interface is galvanically isolated from the PC Power over Ethernet PoE is not supported Reference switch inputs Up to 4 switches or inductive sensors can be connected If th...

Страница 8: ...upply ground However this is not a problem with all modern frequency inverters because they have an isolated speed input Care should be taken with old thyristor controllers whose speed input is partia...

Страница 9: ...nected to the supply voltage of the power supply X1 5 This is useful if a 24V power supply unit is connected there and the switches used are inductive proximity switches or similar industrial sensors...

Страница 10: ...neously as a reference and limit switch The following output signals are available and can be assigned to the logical signals in the software right table Pin Name Signal Description Release Current re...

Страница 11: ...purposes only a jumper may be connected between pins 5 and 6 of X2 as an alternative An emergency stop switch is legally required on a machine If these requirements are met you can establish the conne...

Страница 12: ...selected if several modules are in the network 4 LED Charge Pump green is not lit a ChargePump signal not assigned or module is not connected b Software not started or running in demo mode 5 LED Drive...

Страница 13: ...age at the relay terminals 30 Vdc 250 Vac Current per relay contact X4 8 Aeff Current at brake relay X2 5 A Current at analog output 0 10V 20 mA Electrical connection values Parameters min max Unit Op...

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