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POST-INSTALLATION CHECK-OFF

Columns Properly Shimmed And Stable

Anchor Bolts Tightened

Pivot / Sheave Pins Properly Attached

Carriage Stop bolts Torqued to 20 Ft. Lbs

Electric Power Supply Confirmed

Cables Adjusted Properly

Safety Locks Functioning Properly

Check For Hydraulic Leaks

Oil Level

Lubrication of Critical Components

Check For Overhead Obstructions

Lift Arms Level

All Screws, Bolts, and Pins Secured

Surrounding Area Clean

Operation, Maintenance and Safety Manuals

on Site.

STEP THIRTEEN

( Lift Start Up / Final Adjustments )

1. Make sure the power unit reservoir is full with
4 Gallons of 10-WT hydraulic oil or Dexron-III
automatic transmission fluid.

2. Test the power unit by pressing the push-but-
ton switch. If the motor sounds like it is operat-
ing properly, raise the lift and check all hose con-
nections for leaks. If the motor gets hot or
sounds peculiar, stop and check all electrical
connections.

3. Before proceeding, double-check to make sure
all cables are properly positioned within the grooves
of ALL sheaves. Make sure all cable sheave retain-
ing pins and/or clips are secure.

4. Check to make sure that all slack safety locks are
cleared and free.

KEEP HANDS AND FEET CLEAR

. Remove

hands and feet from any moving parts. Keep feet

clear of lift when lowering. Avoid pinch points.

5. Check all MAIN SAFETY LOCKS to make
sure they move freely and spring back to the
lock position when released. Lubricate all SAFE-
TY PIVOT points with WD-40 or equal.

6. Run the lift up and down a few times to insure
that the locks are engaging uniformly and that the
safety release mechanisms are functioning. Re-
adjust if necessary.

9. Raise the lift to full height. Listen and watch
as the
locking latches click in place. Synchronize by
adjusting the cables so that both latches click at
same time. Make necessary adjustments to the
cables allowing compensation for initial stretch-
ing.

NOTE:

Safety locks may not click in at

exactly the same time when

vehicles are being raised. They

should be close to simultane-

ous as possible.

NOTE:

There will be initial stretching of the cables in

the beginning and/or with increased loads.

Adjust the cables as outlined above a week

after first use, then every three to six months

thereafter depending on usage and/or to com-

pensate for stretch.

WARNING!

WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT

ON THE THREADED END OF THE CABLE

CONNECTOR AND THERE IS STILL SLACK IN THE

CABLES, THE CABLES HAVE STRETCHED BEYOND

THE SAFE USEFUL LENGTH AND NEED TO BE

REPLACED WITH FACTORY APPROVED CABLE

ASSEMBLIES. DO NOT PLACE WASHERS, SPACERS

OR OTHER DEVICES TO “SHORTEN” THE

EFFECTIVE CABLE LENGTH AS DAMAGE TO THE

LIFT OR INJURY TO PERSONS MAY OCCUR.

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Содержание XP-10AC

Страница 1: ...ment without reading this manual and the important safety instructions shown inside 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 Keep this operation manual near the machine at all times Make sure that ALL USERS read this manual 10 000 POUND CAPACITY 12 000 POUND CAPACITY 15 000 POUND CAPACITY 18 000 POUND CAPACITY SURFACE MOUNTED TWO POS...

Страница 2: ...lace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective BendPak Inc will pay labor costs for the first 12 months only on parts returned as previously described The warranty does not extend to defects caused by ordinary wear abuse misuse shipping damage improper installation voltage or lack of required maintenance ...

Страница 3: ...he lift for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis and perform all maintenance as...

Страница 4: ...t power unit to post ______ 4 M8 hex nut 5535356 Mount power unit to post ______ 2 3 4 12 hex nylock nut 5535353 Equalizer cable nut ______ 2 3 4 flat washer 5545253 Equalizer cable washer ______ 4 M10 hex head bolt 5530751 Secure top trough assy ______ 4 M10 nylock nut 5535350 Secure top trough assy ______ 4 Washer 5545251 Secure top trough assy ______ 1 3 8 power unit fitting 5550183 Hydraulic f...

Страница 5: ...le Overhead Beam ______ 4 Lift Arms see table Lift Arms ______ XP 12 15 18 Power Unit Hose 5570102 3 8 x 48 Power Unit Hose Powerside Cyl Hose 5570832 1 4 x 90 1 2 Powerside Cyl Hose Crossover Hose 5570111 1 4 x 378 1 2 Crossover Hose Equalizer Cable 5595121 Equalizer Cable 1 2 x 419 Equalizer Cable 5595121 Equalizer Cable 1 2 x 419 Safety Cable 5595125 3 32 x 327 Safety Cable Top Trough 5210123 T...

Страница 6: ...y Cable 3 32 x 300 Safety Cable Top Trough 5210003 5210114 Top Trough Assy XP 10C Top Trough Assy XP 10CX XP 10AC XP 10ACX Power Unit Hose 5570102 5570102 3 8 x 48 Power Unit Hose 3 8 x 48 Power Unit Hose Powerside Cyl Hose 5570832 5570832 1 4 x 90 1 2 Powerside Cyl Hose 1 4 x 90 1 2 Powerside Cyl Hose Crossover Hose 5570107 5570106 1 4 x 316 1 2 Crossover Hose 1 4 x 329 Crossover Hose Equalizer C...

Страница 7: ...or or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further information ...

Страница 8: ...ecommended when operating lift 12 GUARD AGAINST ELECTRIC SHOCK This lift must be grounded while in use to protect the opera tor from electric shock Never connect the green power cord wire to a live terminal This is for ground only 13 DANGER The power unit used on this lift contains high voltage Disconnect power at the receptacle before performing any electrical repairs Secure plug so that it canno...

Страница 9: ...is lift on a second elevated floor without first consulting building architect DO NOT install this lift outdoors unless special consideration has been made to protect the power unit from inclimate weather conditions CONCRETE SPECIFICATIONS LIFT CONCRETE MODEL REQUIREMENT 7 000 Lb Models 4 Min Thickness 3000 PSI 10 000 Lb Models 4 Min Thickness 3000 PSI 12 000 Lb Models 6 Min Thickness 3000 PSI 15 ...

Страница 10: ...l A Capacity XP 10AC 132 10 000 LBS XP 10ACX 145 10 000 LBS Model A Capacity XP 10C 132 10 000 LBS XP 10CX 145 10 000 LBS XP 12CTA 155 12 000 LBS XP 15C 155 15 000 LBS XP 18C 155 18 000 LBS FLOORPLAN CAPACITY ...

Страница 11: ...ost locations Keep all dimensions and squareness within 1 8 or malfunctioning of the lift can occur 4 After the post locations are properly marked use a chalk or crayon to make an outline of the posts on the floor at each location using the post base plates as a template See below Fig 1 5 Double check all dimensions and make sure that the layout is perfectly square COMPLETE THE FOLLOWING PRIOR TO ...

Страница 12: ...riage Slide the carriage all of the way back down until the cylinder makes contact with the base plate of the post Fig 4 5 Route both hoses in their respective columns PRIOR to raising columns to their vertical position When routing the hydraulic hose through the columns make sure to route through the retaining clips welded inside each column Make sure that the hose is clear of any moving parts It...

Страница 13: ...rill bit To assure full holding power do not ream the hole or allow the drill to wobble Fig 5 Fig 5 3 After drilling remove dust thoroughly from each hole making certain that the column remains aligned with the chalk line 4 Assemble the washers and nuts on the anchors then tap into each hole with a hammer until the washer rests against the base plate Be sure that if shimming is required that enoug...

Страница 14: ...am it helps to keep the anchor bolts loose on one of the columns until the top beam is mounted STEP SIX Mounting the OVERHEAD BEAM 1 Remove all of the Equalizer pulleys in prepa ration of installing the Top Trough assy 2 Using a lifting device raise the OVERHEAD beam into position on top of the columns Bolt to the columns using the 10 mm Hex Bolts Nuts and Washers YOU MUST POSITION THE SWITCH ENCL...

Страница 15: ...under warranty Operate lift only between temperatures of 41 104 F Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physi cal change in motor Use a separate breaker for each power unit Protect each circuit with time delay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use a 2...

Страница 16: ...16 STEP EIGHT Installing the safeties and safety cable 1 Install safety weldments into each respec tive post Fig 11 12 Fig 11 Fig 12 ...

Страница 17: ...o the right of the offside safety weldment Fig 13 3 Route the cable under the pulley and take it up to the Top Trough Fig 14 4 Route the cable through the pulley and across the lift Fig 15 16 ENSURE THAT BOTH THE POWERSIDE AND OFF SIDE SAFETIES ENGAGE PROPERLY PRIOR TO OPERATING THE LIFT Fig 13 Fig 14 ...

Страница 18: ...post 6 Route the cable over the top post on the safety handle Insert the cable end through the hole on the threaded post 7 Pull the slack out the safety cable and hold tension as the cable is being tightened Tighten jam nuts on either side of the cable to secure it into place Fig 17 Fig 15 Fig 16 Fig 17 Make sure to tighten both nuts equally so as to keep the safety cable centered ...

Страница 19: ...ck wall of the powerside post 2 Connect the power side cylinder hose to the the tee fitting Be sure to route the hose through the retainer rings inside the columns 3 Route the offside cylinder hose crossover hose up through the post and across the top trough down the post and connect it to the bulkhead tee fitting Fig 18 Fig 18 STEP TEN Routing The EQUALIZER CABLES 1 Raise and lock each carriage a...

Страница 20: ...k nut 5 Route the other cable the same way 20 Fig 20 Fig 21 Fig 22 WARNING WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES THE CABLES HAVE STRETCHED BEYOND THE SAFE USEFUL LENGTH AND NEED TO BE REPLACED WITH FACTORY APPROVED CABLE ASSEMBLIES DO NOT PLACE WASHERS SPACERS OR OTHER DEVICES TO SHORTEN THE EFFECTIVE CABLE LENGTH...

Страница 21: ...ther liquids such as detergents acid etc is not covered under warranty Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physical change in motor Use a separate breaker for each power unit Protect each circuit with time delay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use...

Страница 22: ...H OUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENENCE AND OR INSTALLATION PROCEDURES ARE COMPLETED IMPORTANT NOTE CAUTION Never operate the motor on line voltage less than 208V Motor damage may occur which is not covered under warranty Have a certified electrician run appropriate power supply to motor Size wire for ...

Страница 23: ...NOTE The equalizer cables should be checked weekly for equal tension Failure to do this will cause uneven lifting The cables should always be adjusted so that they are equal tension when resting on the safety locks ...

Страница 24: ...on inspection These instructions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product ...

Страница 25: ...arts Keep feet clear of lift when lowering Avoid pinch points 5 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAFE TY PIVOT points with WD 40 or equal 6 Run the lift up and down a few times to insure that the locks are engaging uniformly and that the safety release mechanisms are functioning Re adjust if necessary 9 Raise...

Страница 26: ...26 STEP FOURTEEN Installation Of SAFETY COVER 1 After safeties have been adjusted and checked for proper operation install the two cover plates as shown below See Fig 24 25 ...

Страница 27: ...ee Fig 27 5 Lower the lift completely by pressing the SAFETY RELEASE handle inward then pressing the DOWN lever on power unit and repeat bleed ing process one additional time BE AWARE During the START UP procedure observe all operating components and check for proper installation and adjustment DO NOT attempt to raise vehicle until a thorough operational check has been completed RISK OF EXPLOSION ...

Страница 28: ...28 ...

Страница 29: ...they are in good operating condition Check all cables for excessive signs of wear Make a visual inspection of ALL MOVING PARTS and check for excessive signs of wear Replace ALL FAULTY PARTS before lift is put back into operation NEVER EXCEED THE RATED CAPACITY of lift DO NOT USE LIFT if any component is found to be defective or worn NEVER OPERATE LIFT with any person or equip ment below ALWAYS STA...

Страница 30: ...ive over lift arms REQUIRED MONTHLY MAINTENANCE Check all arm adjusting locks for proper operation Check all cables connections bolts and pins to insure proper mounting and torque Visually inspect safeties for proper operation Lubricate columns with grease Inspect all anchors bolts and retighten if necessary Check all columns for squareness and plumb Inspect all pivot arms pins making sure they ar...

Страница 31: ...hnician The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer The center of gravity should be followed closely to what the m...

Страница 32: ...perating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift USE LIFT CORRECTLY Use lift in the proper manner Never use lifting adapters other...

Страница 33: ...33 ...

Страница 34: ...similar heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKE...

Страница 35: ...35 ...

Страница 36: ...d start unit allowing it possible contamination to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cock...

Страница 37: ... new part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 ...

Страница 38: ...ce inlet hose assembly 3 Oil seal damaged or cocked Replace oil seal and install 4 Bleed cylinders See Installation Manual 5 See Installation Manual Consult Lift Manufacturer 6 Check vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Retu...

Страница 39: ... lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Lift Manufacturer 8 Check complete hydra...

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Страница 52: ...For Parts or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com ...

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