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 CC613_D00381_04_M_XXEN/11.2020 15

CC613 charge controller

4.3.1  Master/slave connection

The charge controller serves as a data gateway. Master/slave operation requires the USB configuration inter-
face (micro USB 2.0, master) to be connected to the USB type A interface (slave) via a USB cable. The master 
becomes the OCPP backend for the slave. It connects each slave as an additional charging point to the back-
end.

The master or slave role is assigned to a charge controller within the 

Manufacturer

 configuration interface. A 

reboot can then be triggered and the devices can be connected via a micro USB cable (master: micro USB / 
Slave: USB type A). Usually, the devices connect automatically. Local access to the master/slave combination is 
then only possible via the slave device. The IP address of the master must be assigned to each slave as OCPP 
host name. Port 1600 must be used as OCPP port for establishing the connection with the master. Ethernet or 
WLAN can be used for the connection between master and slave.

The additional IP address 192.168.125.124 is assigned to the master via the 

Operator

 tab (without assigning a 

default gateway). The slave uses the IP address 192.168.125.125 to establish a connection with the master. 
Master and slave configuration can be accessed via a selection page on the configuration website of the slave 
(e.g. http://192.168.123.123). 

4.3.2  USB configuration interface (CONFIG)

The USB configuration interface (CONFIG) on the front panel of the charge controller is connected to a con-
ventional laptop, PC or tablet computer via a micro USB cable. This interface allows local configuration of the 
charge controller. In addition, it enables the installation of software updates (for a configuration description, 
refer to chapter "Configuration and testing"). The web interface can be accessed via the IP address 
192.168.123.123.

4.3.3  Ethernet interface

The charge controller can be connected to an existing Ethernet network via an Ethernet interface. For further 
information, refer to chapter "Configuration and testing".

4.3.4  STATUS LED

The "STATUS" LED on the front panel indicates the following system states:

 Power on/system not ready for operation

 System is starting

 System started, not ready for operation yet

 System ready for operation

 System error

4.3.5  12 V power supply

The charge controller is supplied with power from a 12 V main voltage source at the +12V and 0V connec-
tions.

4.3.6  Contactor connection

The charge controller controls the contactor, which in turn controls the power flow toward the vehicle. The 
contactor is controlled via a relay in the charge controller, the contacts of which are rated for 230 V/4 A.

Содержание CC613

Страница 1: ...Manual EN CC613_D00381_04_M_XXEN 11 2020 CC613 charge controller Charge controller for use in electric vehicle charging stations wallboxes or street light charging points...

Страница 2: ...cents 30 sec remaining time 6 3 cents min Mobile phone higher depending on mobile phone tariff Repair service Repair calibration and replacement service Londorfer Strasse 65 35305 Gr nberg Germany Tel...

Страница 3: ...1 General functions 8 2 4 2 Load current and cooling control temperature monitoring 9 3 Dimensions and mounting 10 3 1 Dimensions 10 3 2 Mounting 10 4 Connection 11 4 1 Connection conditions 11 4 2 Co...

Страница 4: ...5 Configuration and testing 20 5 1 Configuration 20 5 1 1 Local configuration of parameters 20 5 1 2 Remote configuration of parameters 21 5 1 3 Factory settings 22 5 1 4 Testing and system boot proc...

Страница 5: ...low level risk that can result in minor or moderate injury or damage to property if not avoided i i Information can help to optimise the use of the product 1 2 1 Signs and symbols Disposal Temperatur...

Страница 6: ...e Mounting and installation with device combinations not recommended by the manufacturer This operating manual and the enclosed safety instructions must be observed by all persons working with the dev...

Страница 7: ...tions with two charging points 1 charge controller as data gateway with 4G modem and 1 charge controller as slave without 4G modem Dynamic load management to optimally distribute the available power a...

Страница 8: ...he scope of delivery The SIM card slot available on data gateways with a 4G modem only is located on the charge con troller front panel The SIM card can have a PIN number which can be configured via t...

Страница 9: ...rrent transfor mer plug 2 4 2 Load current and cooling control temperature monitoring The charge controller is equipped with a temperature sensor which allows the temperature in the environ ment of th...

Страница 10: ...Note Dimensions in mm acc to ISO 2768 m Dimensions incl antenna socket 3 2 Mounting i i DIN rail mounting Lateral distance to other equipment 6 mm self heating In horizontal mounting position the max...

Страница 11: ...power supply IEC 61851 series of standards Lay cables only inside the wallbox charging station and not in parallel with power cables Connect external Modbus to terminal block I using a shielded cable...

Страница 12: ...B Mod PP PE 12V A Mod D B A C K J I H E F G L H WA 24 WB 23 B In B 14 HS2 In A 13 HS1 I A2 B2 GND2 AC DC 0V 12V n p H V m o 1 2 CT 0V PE B Modbus CP 12V PE A Mod PP WA Relais 23 WB Relais 24 230V only...

Страница 13: ...an energy management system and is not intended for connecting a meter Terminal assignment B 0V Input 0V I GND2 External Modbus GND shield connected on one side 12V Supply voltage 12V B2 External Modb...

Страница 14: ...0300 9743205000 9743211000 Walther Werke 9743211000 Harting Hella Wire 3 Wire 1 Wire 2 Walther Werke Eco Slim 32 A 9743205180 with connection cable 790000001 Wire 1 black Wire 3 blue Wire 2 red Phoeni...

Страница 15: ...ster Master and slave configuration can be accessed via a selection page on the configuration website of the slave e g http 192 168 123 123 4 3 2 USB configuration interface CONFIG The USB configurati...

Страница 16: ...f terminals WA and WB if the wiring is carried out in such a manner as to reduce the risk of a short circuit to a minimum A short circuit proof and earth fault proof wiring is recommen ded The connect...

Страница 17: ...gnals between the electric vehicle and the charging station see IEC 61851 i i PP is not required if the charging cable is permanently attached 4 3 11 I O extension The charge controller features a con...

Страница 18: ...nt panel The SIM card can have a PIN number which can be configured via the Settings tab The APN settings for the SIM card can also be configured via the Settings tab I I Caution Damage to the SIM car...

Страница 19: ...11 2020 19 CC613 charge controller 4 3 16 Antenna socket The antenna socket allows connection to a 4G antenna not included in the scope of delivery i i The following approved antenna type must be use...

Страница 20: ...r must be manually selected Open the device manager on the control panel Right click the RNDIS Ethernet Gadget menu item located at Other devices and select Update driver software Select the option Br...

Страница 21: ...e g codes activation and resolution messages instructions and corrective measures OCCP configuration key for OCPP 1 5 and 1 6 e g key name and description Application of changed parameters Parameter...

Страница 22: ...ler must be tested for operability This can be done us ing a vehicle simulator The following is checked Successful boot process OCPP state IDLE If intended establishment of backend connection connecti...

Страница 23: ...e charge controller can be determined by assigning a fixed IP address at the DHCP server in your network This IP address can then be used to establish a connection In addition the charge controller al...

Страница 24: ...em or included in the whitelist close to the RFID module the contactor is switched on and a current flow takes place The charge controller enables two modes of operation Authorisation BEFORE connectin...

Страница 25: ...V Operating range of the nominal voltage DC 11 4 V 12 6 V Max nominal current 750 mA Max nominal current without USB load 400 mA Max nominal current with max USB load 750 mA Residual direct current m...

Страница 26: ...micro USB port type AB SIM card only with 4G modem front panel micro SIM HMI terminal K internal Modbus meter terminal B 9 6 kBit External Modbus terminal I 9 6 kBit Control Pilot terminal B CP acc t...

Страница 27: ...with plastic sleeve 0 14 0 75 mm AWG 26 18 Stripping length 10 mm Max connection cable length 2 m Cross section 0 5 mm2 Max connection cable length PE 4 m Cross section PE 1 mm2 Connection type termin...

Страница 28: ...inien 2011 65 EU RoHS Richtlinie RoHS directive Directives 2014 53 EU RED Richtlinie RED directive Zur Beurteilung der Konformit t wurden folgende Normen herangezogen The assessment of this product ha...

Страница 29: ...RJ45 cable length 500 mm B94060114 D00328 Measuring current transformerW15BS cable length 1450 mm B98080065 D00371 Measuring current transformerW15BS 02 cable length 180 mm B98080067 D00371 Measuring...

Страница 30: ...2 Local access charge controller Chapter 4 1 Ext Modbus terminating resistor Chapter 4 2 2 Wiring diagram side view from right Chapter 4 2 2 Info on terminal I remote control Chapter 4 2 3 in table W...

Страница 31: ...CC613_D00381_04_M_XXEN 11 2020 31 CC613 charge controller...

Страница 32: ...r de www bender de All rights reserved Reprinting and duplicating only with permission of the publisher Bender GmbH Co KG PO Box 1161 35301 Gr nberg Germany Londorfer Str 65 35305 Gr nberg Germany Tel...

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