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APPENDIX D

Description

 

Manual handling means any transporting or supporting of a load (including lifting,  
putting down, pushing, pulling, carrying or moving) by hand or bodily force.

Scope 

 

This assessment will cover the largest Appliance,  namely ElectraMate, GulfStream, 
BoilerMate, SysteMate, PulsaCoil, Accolade and Stainless Lite manufactured by 
Gledhill.

The maximum weight of the largest product in each range is 98kg and the size is 
595 x 595 x 2020 mm high.

Main Hazards 

Vision may not be clear due to the size of the products.
Adopting an incorrect method of lifting may cause injury, attempting to lift these 
products will require help from others. (Team lifts)

Control Measures

 

Manual lifting procedure

The lift, key factors in safe lifting are:

a. 

Balance

b. 

Position of back

c. 

Positioning of the arms and body

d. 

The hold

e. 

Taking the lead for team lifts

a.  

Balance - 

Since balance depends essentially upon the position of the feet, 

they should be apart about hip breadth with one foot advanced giving full 
balance sideways and forward without tension.  In taking up this position, 
lifting is done by bending at the knees instead of the hips and the muscles 
that are brought into use are those of the thigh and not the back.

b.  

Position of back

 - Straight - not necessary vertical.  The spine must be 

kept rigid, this coupled with a bent knee position, allows the centre line of 
gravity of the body to be over the weight so reducing strain.

c.  

Positioning of arms and body

 - The further arms are away from the side, 

the greater the strain on the shoulders, chest and back. Keep elbows close 
to the body arms should be straight.

d.  

The hold

 - Before lifting ensure you have a good hold.  Two handles are 

provided on Appliance products at the top rear side, these allow one or 
two persons to have a purposely-designed hold at the top of the appliance 
to ensure easy lifting at the top of the product.  Each appliance is supplied 
with a pallet, which has been attached to the unit via the packaging.  The 
pallet will also allow for one or two persons to get a good hold.

e. 

 Taking the lead for team lifts

- As 

more than one person is required 
for these products ensure that one 
person is taking the lead.  

This may 

be you

 so ensure that each person 

that is helping is made aware of the 
weight and of the items listed within 
this assessment.  Make sure you and 
any others helping know the route 
you intend to take that it is clear of 
any obstructions.  Never jerk the load 
as this will add a little extra force and 
can cause severe strain to the arms, 
back and shoulders.  If there are steps 
involved decide on where you will 
stop and take a rest period.  Move 
smoothly and in unison taking care to 
look and listen to others helping with 
the lift.  Where possible use a sack 
truck to move the product over long 
flat distances, only lift the products 
when necessary.  If in doubt stop and 
get more help.  The unit handles and 
packaging with the pallet have been 
designed to ensure that two-four 
people can assist when lifting up 
stairs or over longer distance.

Individual capability

Individual capability plays an important 
part in handling these products.  Persons 
above average build and strength will 
find it easier and should be in good 
health.  Persons below average build and 
strength may require more rest periods 
during the handling process.
Pregnant women should not carry out 
this operation.
Persons who are not in good health 
should seek medical advice prior to 
commencing any lifting or manual 
handling operation.

Residual risk

Following the guidelines given above will 
reduce any risk to injury.  
All persons carrying out this operation 
must be fully trained and copies of the 
specific risk assessment made available 
for inspection and use in their training 
process.

Further guidance on Manual Handling 
can be obtained from the Health and 
Safety Executive.  Manual Handling 
Operations Regulations 1992.
 

MANUAL HANDLING OF APPLIANCE PRODUCTS

Содержание BoilerMate BMA 125 OV

Страница 1: ...MPLY WITH THE WATER HEATER MANUFACTURERS SPECIFICATION FOR INTEGRATED THERMAL STORES TM benchmark Thecodeofpracticefortheinstallation commissioning servicingofcentralheatingsystems Gas Council Approve...

Страница 2: ...rom 1st April 2005 this can be achieved via a Competent Person Self Certification Scheme as an option to notifying the Local Authority directly Similar arrangements will follow for Scotland and will a...

Страница 3: ...otifiable to Building Control The BoilerMate A Class OV is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience or knowledge un...

Страница 4: ...ORE AUTOMATIC BYPASS VALVE 4 2 15 2 UNLESS THE HEATING SYSTEM INCORPORATES MECHANICAL THERMOSTATIC CONTROL VALVES E G 4 2 6gS TO ALL RADIATORS OR PORT ZONE VALVES 0RIMARY FLOW 0RIMARY RETURN LASS OILE...

Страница 5: ...rature is automatically regulated to approximately 52 C at the bath flow rate of 18 litres min recommended by BS 6700 The temperature is not user adjustable 1 0 DESIGN Model BMA 125 OV BMA 145 OV BMA...

Страница 6: ...rature sensors 10 Overheat sensor 11 Y type strainer flow regulator 12 A feed and expansion cistern complete with ballvalve overflow fitting and cold feed open vent pipework assembly is supplied separ...

Страница 7: ...tional 150mm must be added to the above heights to accomodate the space required for the zone equipment APPLIANCE DIMENSIONS MODEL Height Width Depth A B C BMA 125 OV 960mm 530mm 595mm BMA 145 OV 1000...

Страница 8: ...k The BoilerMate A Class units are supplied on an installation base to allow the pipe runs to connect to the appliance from any direction It is easier if all pipes protrude vertically in the cut out a...

Страница 9: ...troller is described below The appliance selection menu A0 A9 on the controller is hidden It is only possible to get to the appliance selection using the reset button Left hand S2 on the main board Wh...

Страница 10: ...n S1 T Overheat 1 6 14 Top of store in dry pocket S1 S2 are in single housing S2 T Overheat 2 2 10 S3 T DHW in 3 11 In cold water inlet pipe Wet i e direct S4 T DHW out 4 12 In hot water outlet pipe W...

Страница 11: ...thefeed water to water heaters and the hot water circuit of combination boilers to reduce the rate of accumulation of lime scale 1 0 DESIGN To comply with this requirement the hardness of the mains wa...

Страница 12: ...anufacturer and is installed fully in accordance with their recommendations It is also essential that if an alternative pipework material system is chosen the manufacturerconfirmsthatthedesigncriteria...

Страница 13: ...it is recommended that a check valve or valves are fitted on the vertical flow pipes ThewaterlevelintheF Ecisternshouldbe at least 250mm above the highest point on thesystemincludingtheradiatorsandmus...

Страница 14: ...ernally as long as the chosen system is recommended for use on domestic heating systems by the manufacturer and is installed fully in accordance with their recommendations We always recommend the use...

Страница 15: ...and depending uponthepipelayoutamanualairventmayalso berequiredonthereturnadjacenttotheboiler see boiler installation insructions Boiler sited with dipped flow and return pipes to the BoilerMate Any...

Страница 16: ...ge 5 The radiators will only get hot when the boiler is firing Itisimportantthattheflowratesthroughthese radiators is adjusted to the minimum required at the lockshield valves on the radiators If this...

Страница 17: ...rooms within the property The electrical supplies from each appliance to the boiler will need twinning so that the boiler will operate on a call from either both appliances Bothprimarypumpsandtheprima...

Страница 18: ...ot water control rocker in the constant position and the central heating rocker to off For emergency hot water and heating put the mode rocker into Switch position and the hot waterandcentralheatingco...

Страница 19: ...tures will normally be higher than in a conventional system and the design of the cupboard and door will need to take this into account No ventilationisnormallyrequiredtothecupboard A suitable locatio...

Страница 20: ...be checked and confirmed as acceptable The plastic cover and protective wrapping should be removed from the appliance and the installation base provided and placed in position The appliance can then b...

Страница 21: ...H Incoming mains cold water I Drain valve is not provided with the appliance J Primary return for pumped summer towel rail circuit Note The safety open vent and cold feed expansion must be connected t...

Страница 22: ...Mains Supply 230VAC 50Hz 32Amps 6 0 10 0 mm Twin Earth Cable PVC 10 0mm is only required when there is a high ambiant temperature and or long cable run N L N E E SL W SL B SL R L1 L2 L3 N N N SL F N I...

Страница 23: ...CALE INHIBITOR Y White Covering Flat Ribbon Cable 1 Connection only used if Modulating Pump is fitted 1 1 SWITCH ON OFF Boiler ON OFF Heating SL H Hot Water SL W Frost Protection SL F Room Stat SL R D...

Страница 24: ...d more than 6 meters above the base of the BoilerMate A Class appliance Obviously any pipework in the roof space and the feed and expansion cistern will need to be adequately insulated to protect agai...

Страница 25: ...ll cables are routed to avoid hot surfaces The supply to the BoilerMate A Class must be protected by a type B MCB to BS EN 60898 of at least 32 amps rating Two installer supplied flex cables are requi...

Страница 26: ...t adjusted to a suitable setting When the location of the boiler means that frost protection is required for the boiler circuit only a frost thermostat and pipe mounted thermostat should be fitted in...

Страница 27: ...AS BOILER HAS BEEN FULLY TESTED COMMISSIONED AFTER THE GAS BOILER HAS BEEN COMMISSIONED MOVE MCB S 1 AND 2 TO THE ON POSITION WHICH WILL BREAK THE WARNING LABEL AND THEN COMMISSION THE SWITCH FACILITY...

Страница 28: ...ection is made to the heating return on the BoilerMate Atypicalwayofprovidingheatingandhotwater time control is shown below However other methods can be used such as using a 3 channel programmer if re...

Страница 29: ...5 o C 1 5m long 2 5mm 2 high temp flying cables CT 3 6 2 5 1 4 3 6 2 5 1 4 J5 3 6 2 5 1 4 3 6 2 5 1 4 4 8 3 7 2 6 1 5 4 8 3 7 2 6 1 5 J28 4 8 3 7 2 6 1 5 E N L M DHW Pump J34 4 8 3 7 2 6 1 5 E N L M B...

Страница 30: ...opposite will be adequate for up to a typical 3 4 bedroom property Primary Water System Treatment Although the BoilerMate has no special water treatment requirements the radiators and other parts of t...

Страница 31: ...e front panel mode rocker is in the normal position Put the hot water control rocker in the constant position and the central heating control rocker in the off position b The boiler will not start i e...

Страница 32: ...The BoilerMate controller will now Turn on the central heating pump and this will be indicated by display segment H2 2 being lit c Wait until the heating circuit has reached its normal temperature bef...

Страница 33: ...T use pipe smaller than 28mm between the boiler and the BoilerMate when the boiler rating exceeds 20kW about 68 000 Btu h 14 DON Tusedippedflowandreturnbetween theboilerandtheBoilerMateunlesstheboiler...

Страница 34: ...mGledhillusingthe SpeedSpares service or throughanyofthelargerplumbersmerchants specialist heating spares suppliers Help and advice is also available from the Technical Helpline on 08449 310000 Howeve...

Страница 35: ...tlet XB122 210 225 8 1 x 6 kW switch immersion heater Wardtec XB468 125 145 185 XB469 215 XB470 225 9 Main PCB controller Argus Vision GT490 All 10 Bottom store sensor Tasseron GT198 All 11 Middle sto...

Страница 36: ...when the hot water tap is opened and closed Check that the plate heat exchanger pump is set at maximum speed Check that the space heating and hot water load is not greater than the boiler output and...

Страница 37: ...OPTIONS FOR SHOWERS 4 FIXING OPTIONS FOR TAPS MIXERS 1 MK Range Combined Regulators Aerator for screwing onto Taps Mixers with internal or external threads on their noses AntiVandal models also availa...

Страница 38: ...fixing holes 18 l mm 12 l mm 9 l mm 9 l mm 9 l mm 9 l mm 12 l mm inlet 55mm 18 l mm 12 l mm 9 l mm 9 l mm 9 l mm 9 l mm 9 l mm 9 l mm 9 l mm 9 l mm 12 l mm inlet 165mm 595mm A hot B cold blank blank...

Страница 39: ...formation and the resistance characteristics of the pipes The examples presented below are for 15mm copper pipe in table 1 and for plastic pipework in table 2 The preferred solution where space will a...

Страница 40: ...branched off the cold water main prior to the treatment device instead of the cold water manifold Any other isolating control valves and backflow protection devices should be provided as necessary to...

Страница 41: ...label should be fixed to the system in a prominent location Where a combi boiler and or a hot water storage vessel is installed in areas where the mains water can exceed 200ppm Total Hardness as defin...

Страница 42: ...ng at the top of the product Each appliance is supplied with a pallet which has been attached to the unit via the packaging The pallet will also allow for one or two persons to get a good hold e Takin...

Страница 43: ...r in materials or workmanship we will either repair or supply replacement at our option with the closest substitute in the case of any obsolete product to any address in Great Britain i free of all ch...

Страница 44: ...any other contract between the Purchaser and us which at the time of payment of the full price of the goods sold under this contract have been delivered to the Purchaser but not paid for in full c unt...

Страница 45: ......

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