background image

 

5.5 List of sealing parts of hydraulic system

 

5.5.1 

Sealing of hydraulic pressure cylinder

 

No. 

Name 

Code 

Material 

Specification  Qty. 

Support ring    GB1235-76 

poly-formaldehyde  D=220

2.5

25 

Support ring    GB1235-76 

poly-formaldehyde  D=165

2.5

25 

O Sealing washer  GB 1235-76 

Rubber I-4 

120

5.7 

O Sealing washer  GB 1235-76 

Rubber I-4 

220

5.7 

Piston sealing  OK0220 00701 

polyurethane 

220

199

Dust ring 

A5G030 N3587 

polyurethane 

160

199

Rod sealing 

OD1600 

polyurethane 

160

175.5

6.3 

Rod sealing 

BSG085 P5008 

polyurethane 

160

185

18.2 

5.5.2 

Hydraulic station

 

No. 

Name 

Code 

Material 

Specification  Qty. 

Combined sealing gasket 

JB982-77 

Combined part 

Gasket 16 

Combined sealing gasket 

JB982-77 

Combined part 

Gasket 20 

Combined sealing gasket 

JB982-77 

Combined part 

Gasket 22 

16 

Combined sealing gasket 

JB982-77 

Combined part 

Gasket 33 

Combined sealing gasket 

JB982-77 

Combined part 

Gasket 14 

10 

Combined sealing gasket 

JB982-77 

Combined part 

Gasket 42 

Combined sealing gasket 

JB982-77 

Combined part 

Gasket 18 

12 

O Sealing washer 

GB1235-76  Rubber 

20

2.4 

O Sealing washer 

GB1235-76  Rubber 

35

3.1 

10  O Sealing washer 

TUO 

Rubber 

12

11 

O Sealing washer 

GB1235-76  Rubber 

16

2.4 

10 

5.5.3 

Sealing of pipe

 

No. 

Name 

Code 

Material 

Specification 

Qty. 

O Sealing washer  GB1235-76 

Rubber I-4  16

2.4 

5.5.4 

Sealing of meter pipe 

No. 

Name 

Code 

Material 

Specification 

Qty. 

O Sealing washer  GB1235-76 

Rubber I-4 

6

1.9 

 

 

6    Electrical material 

6.1 Main circuit diagram

 

Motor of high press 

oil pump 2.2kW

3

2

1

U

Fi

lte

r

FU

W

V

N

6

4 5

9

7 8

QS

QF2

KM1

SSR1

SSR2

SSR3

16

17

18

19

21

20

FU5

PE

DC24V  1.5A

DC24V  4.5A

FU3

220V

N

24V+
24V-
24V+
24V-

FPO 

C16T

FPO 

A80

M

T

50

6L

PE

Heating 1

Heating 2

Heating 3

FR1

S-100-24

S-35-24

Motor of 

high press 

oil pump

JK4

KM1

KM2

FR1

Heat 

pressure 

up

Heat 

pressure 

down

Cool

pressure 

up

1DT

2DT

3DT

JK1

JK2

Go to I/O cortrol and data 

processing

KM2

Motor of low press 

oil pump 0.75kW

Heating 5

Heating 4

SSR5

SSR4

FU8

FU7

Heating 6

FU9

SSR6

JK7

JK8

4DT

Cool 

pressure 

down 

Heat 

pressure 

discharge

7DT

JK6

JK5

R1

FU4

FU6

R2

R3

R4

R5

R6

Motor of 

low press 

oil pump

FU1

QF1

Fan

FU

 

JK9

System 

pressure 

discharge

8DT

 

6.2 I/O control diagram 

!"#!

$

!%

!&

'()

!*+'

()

!,-!

.

!/

0 *

0 %21

3

4

1

5

4

0 $

0&

0 "

0 ,

0 .

0 /

6

5

/

"

"

5

$

&

$

&7

3

6

5

/

"

"

5

$

&

$

&

7

5

Emergency stop

Lower limit of 

heat pressure

Lower limit of cool pressure

Start of heat pressure

Heating

INPUT

OUTPUT

Up-electromagnet of 

heat pressure (1DT)

Up-electromagnet of 

cool pressure

1

,89

4

Motor of low press 

oil pump

Down-electromagnet 

of heat pressure 

(2DT)
Down-electromagnet 

of cool pressure 

(4DT)

Heat 1

6:

/

6;

/

6;

$

6:

,

6 :

&

<=

&

<=

%

<=

/

<

=

.

<=

*

6

6>

/

'

()

!?

!

'

!

@

!A

'

()

!B

!

8

!

:

!C

1

3

4

0 ?

0

'

1

5

4

0B

0

8

0

@

0

A

0:

0

C

6 :

$

Start of cool pressure

Indicator light for heating

Heat 6

Heat 4

Heat 2

6

6>

%

6

6>

&

6

6>

$

<

=

$

6

6>

.

6

6>

,

Motor of high press 

oil pump

Heat 5

Heat 3

<

=

A

Heat press discharge 

(7DT)

Photoswitch for 

heat pressure

Photoswitch for cool pressure

Indicator light for heating

<

=

C

Heat press discharge 

(8DT)

 

Содержание YCY-215D

Страница 1: ...u are our client who will achieve all round and good service from us Attention Before you carry out installing adjusting and operating please take some time to read the user s manual carefully It will let you feel more easer and also to be sure that machine runs normally YCY 215D Laminator control system BYCD YCY 215D V1 00 2003 1999 2003 BYCD BEIJING CHINA ...

Страница 2: ... with control cabinet 4 Operation 4 1 Directions of operation panel 4 2 Touch screen display and function select 4 3 Operate machine 5 Adjust maintenance and eliminate faults on machine 5 1 Adjusting of system pressure 5 2 Adjust discharge 5 3 Maintenance of machine 5 4 Eliminate faults 5 5 List of sealing parts of hydraulic system 6 Electrical material 6 1 Main circuit diagram 6 2 I O control dia...

Страница 3: ... be acquainted with all means of operation a The operator has to know about means of operation of the machine well b Do not take off the safety units protectors emergency stop button and grounding wires of the machine c Must know that how to stop machine in an emergency d Do not try to stop the running machine with an article or your hands in particular heating parts e More than 2 people together ...

Страница 4: ... at second floor or above have to be sure that the bearing of floor meets requirements 3 1 3 Environment of install the workshop should be airtight dustless and have the ventilation installation 3 1 4 The requirement of Power source Power supply is as AC380V 50Hz 5 wires in 3 phase ground wire is grounded reliably Ground resistance 0 1 Ground wire 4 mm2 3 2 Load and unload machine Select lifting p...

Страница 5: ...rding to below diagram Heat press discharge System discharge Heat up Cool up Heat down Cool down Motor of low pressure oil pump Motor of high pressure oil pump Zer o wire Motor of low pressure oil pump Motor of high pressure oil pump Heat up Heat down Cool up Cool down Heat press discharge System discharge Definitio n N blue U red V red W red U red V red W red L L L L L L Wire No N 019 020 021 19 ...

Страница 6: ... for 1 second auto cycle starts automatically finishes one work cycle based on the set pressure and set time Press once again to start second cycle It is effective at automatic mode 4 Cool press start button return button Under automatic mode press down this button for 1 second cool press auto cycle starts automatically finishes one work cycle based on the set pressure and set time Press once agai...

Страница 7: ...rd enter secret code 2222 then popping up 4 selection menus Touch to show a selection work display Choice Choice Work 4 2 2 Selection work display Touch to go into the work 1 display 4 2 3 Work display 4 2 4 Amend work parameter Work parameters include heat temperature the number of pressure level pressure and holding time of each pressure level Touch to open Work 1 Choice ...

Страница 8: ...ant number last touch ENT to confirm input the keyboard is closed Note the number of pressure level range is among 1 4 c To amend pressure setting touch value 1 0 of pressure setting to pop up the number keyboard then touch relevant number at last touch ENT to confirm input meanwhile the keyboard is closed Note pressure setting range is 0 0 15 0 as well as 1st pressure level 2nd pressure level 3rd...

Страница 9: ...end temperature control parameter to change rising speed and control precision of temperature by amending temperature control parameter Touch to enter into the display of amending temperature control parameter Temperature control parameters have Kp Ti and Td Kp affect speed of temperature rising Ti affect temperature precision and Td affect time of taking by temperature curve approaching setting v...

Страница 10: ... the number keyboard enter secret code pop up 4 selection menus touch goes into manual display a It will stop automatic circulation that shift running to manual mode it is necessary to press the start button again for doing work if return to running from manual mode b Touching keys are holding keys touch once to work touch once more to stop c To move the mould plates up by manual operation need to...

Страница 11: ...pressing and compensating press When setting time is up the plates automatically move down A single cycle of cool pressure is finished h If on accident press Emergency stop button to exit Note Before starting lamination should adjust a position of photoswitch When the mould plates move up at this position the move speed will slow down to ensure slowly pressing It is better to normally adjust a gap...

Страница 12: ...f system pressure of low pressure is 2 5MPa If need to adjust do it with reference to below figure Adjust system pressure of high pressure Adjust system pressure of low pressure Adjust discharge 5 1 2 Adjust system pressure of high pressure a loose the jam nut of handle of pressure regulating valve b turn the handle of regulating valve clockwise to increase pressure turn counter clockwise to reduc...

Страница 13: ... can not hold pressure 1 Check various positions of oil pipes and connectors of pipes between hydraulic cylinder and integrated unit if there is any oil leakage then changing pipes combined gaskets or O sealing washers that are damaged 2 Change hydraulic lock 3 Check the position between pressure gauge and integrated unit if there is any oil leakage make a correspondent treatment 4 If there is no ...

Страница 14: ...ealing of meter pipe No Name Code Material Specification Qty 1 O Sealing washer GB1235 76 Rubber I 4 6 1 9 2 6 Electrical material 6 1 Main circuit diagram Motor of high press oil pump 2 2kW 3 2 1 U Filter FU W V N 6 4 5 9 7 8 QS QF2 KM1 SSR1 SSR2 SSR3 16 17 18 19 21 20 FU5 PE DC24V 1 5A DC24V 4 5A FU3 220V N 24V 24V 24V 24V FPO C16T FPO A80 MT506L PE Heating 1 Heating 2 Heating 3 FR1 S 100 24 S 3...

Страница 15: ...0V6A Code Name Use Code Name Use JK1 Relay Control start of motor of low pressure oil pump SSR1 Solid state relay First floor heat 220V45A JK2 Relay Control start of motor of high pressure oil pump SSR2 Solid state relay Second floor heat 220V45A JK4 Relay Control up electromagnet of heat pressure SSR3 Solid state relay Second floor heat 220V45A JK5 Relay Control down electromagnet of heat pressur...

Страница 16: ... Heat 4 Heat 5 Heat 6 Tips No 1 2 3 4 5 6 7 8 9 10 11 12 Line No 54 55 56 57 X11 X12 X13 X14 24V Definition Heat up Heat down Cool up Cool down Heat pressure discharge System discharge Heat down limit Cool down limit Heat up limit Cool up limit 6 6 Position diagram of electric parts Filter L M N O M P Q P Q R P S T U V W X Y Z V W X Y Z Q N _ a b c c d e f g h Tips d i e b j k l m n j k l m n o o ...

Страница 17: ...long with machine 7 1 Spares and tools along with machine Electrothermal tube 6 pcs Sealing parts 1 set Wrench 100 110 1 pc Hex wrench 14 1 pc 7 2 Material along with machine a User s manual b Certificate of quality c Packing list ...

Отзывы: