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5.2 Adjust discharge

 

Discharge  has  been  adjusted  right  at  the  factory.  Do  not  adjust  in  general 
condition. If it is necessary to adjust, do it refer to the above diagram. Turn the 
handle in the direction indicated by fig. on it. After finishing adjust, tighten the 
jam nut. 

5.3 Maintenance of machine

 

Item 

Substance and manner of maintenance 

Period 

Machine  must  keep  clean  and  dry,  regularly  clear  and 
clean various positions of mechanism, 

1/wk 

It  is  necessary  to  clear  and  lubricate  various  movable 
parts (various guide pillars) regularly. 

1/wk 

Check  electrothermic  tubes  whether  have  some 
damage, for this to survey the value of resistance at side 
of contactor. If abnormal, change. 

1/wk 

Check various screws and nuts of connecting and tight 
to  see  if  loosed,  in  the  light  of  conditions  to  tighten  or 
change. 

1/2wks 

Check  various  connection  of  wires  to  see  if  loosen  or 
cracked, then reconnecting or changing wires. 

1/month 

Overall check all of hold-down bolts, see their conditions 
to tighten or change. 

1/6months 

Environment  around  the  machine  must  be  clean,  dry 
and no pollution. 

Long term 

Often  observe  the  altitude  of  surface  of  hydraulic  oil, 
when lower than 3/4, fill up promptly. 

Often 

Often observe the temperature of hydraulic oil, it should 
not be higher than 60

 

Often 

10  After  the  machine  runs  for  1  year,  should  change 

hydraulic oil, which grade is as 46# wear hydraulic oil. 

1/year 

 
 

 

5.4 Eliminate faults

 

Appearance 

of faults

 

Elimination ways

 

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1.Check  various  positions  of  oil  pipes  and  connectors  of  pipes 

between hydraulic cylinder and integrated unit, if there  is any  oil 
leakage,  then  changing  pipes,  combined  gaskets  or  “O”  sealing 
washers that are damaged. 

2.Change hydraulic lock. 
3.Check the position between pressure gauge and integrated unit, if 

there is any oil leakage, make a correspondent treatment. 

4.If  there  is  no  problem  on  what  above  mentioned,  check  inner 

sealing  washers  of  cylinder  to  see  if  damaged  and  make  a 
correspondent treatment. 

5.Hydraulic oil is unclean, refilter it. 

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1.As appearance 1. 
2.Check  the  conjunctions  of  various  valves  and  integrated  unit,  if 

there is any leakage, treat correspondently. 

3.Check  the  pipe  and  joint  between  the  outage  of  oil  cylinder  and 

integrated unit, if there is any leakage, treat correspondently. 

4. See if oil in the tank is enough and treat it correspondently. 
5.If  no  trouble  on  the  appearances above  mentioned, then  changing 
hydraulic pump. 

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t  1.Check electrothermal tubes to see if there is short or broken circuit, 

treat correspondently. 
2.Check temp. sensor to see if work correctly. 
3.Check contactor and circuit, treat correspondently. 

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1. If temp. indicates 180

 

or minus or deviates from indoor temp., 

check thermistor, if damaged, change it. 

2. Check connection wire of temp. transmitter. 

3.  If  transmitter  is  damaged,  change  connection  wire  to  stand-by 
contact, when changing connection, care about the contact of sensor 
must  be  correct;  output  tip  of  transmitter  are  changed 
correspondently. 

3. Change the transmitter. 

 

Содержание YCY-215D

Страница 1: ...u are our client who will achieve all round and good service from us Attention Before you carry out installing adjusting and operating please take some time to read the user s manual carefully It will let you feel more easer and also to be sure that machine runs normally YCY 215D Laminator control system BYCD YCY 215D V1 00 2003 1999 2003 BYCD BEIJING CHINA ...

Страница 2: ... with control cabinet 4 Operation 4 1 Directions of operation panel 4 2 Touch screen display and function select 4 3 Operate machine 5 Adjust maintenance and eliminate faults on machine 5 1 Adjusting of system pressure 5 2 Adjust discharge 5 3 Maintenance of machine 5 4 Eliminate faults 5 5 List of sealing parts of hydraulic system 6 Electrical material 6 1 Main circuit diagram 6 2 I O control dia...

Страница 3: ... be acquainted with all means of operation a The operator has to know about means of operation of the machine well b Do not take off the safety units protectors emergency stop button and grounding wires of the machine c Must know that how to stop machine in an emergency d Do not try to stop the running machine with an article or your hands in particular heating parts e More than 2 people together ...

Страница 4: ... at second floor or above have to be sure that the bearing of floor meets requirements 3 1 3 Environment of install the workshop should be airtight dustless and have the ventilation installation 3 1 4 The requirement of Power source Power supply is as AC380V 50Hz 5 wires in 3 phase ground wire is grounded reliably Ground resistance 0 1 Ground wire 4 mm2 3 2 Load and unload machine Select lifting p...

Страница 5: ...rding to below diagram Heat press discharge System discharge Heat up Cool up Heat down Cool down Motor of low pressure oil pump Motor of high pressure oil pump Zer o wire Motor of low pressure oil pump Motor of high pressure oil pump Heat up Heat down Cool up Cool down Heat press discharge System discharge Definitio n N blue U red V red W red U red V red W red L L L L L L Wire No N 019 020 021 19 ...

Страница 6: ... for 1 second auto cycle starts automatically finishes one work cycle based on the set pressure and set time Press once again to start second cycle It is effective at automatic mode 4 Cool press start button return button Under automatic mode press down this button for 1 second cool press auto cycle starts automatically finishes one work cycle based on the set pressure and set time Press once agai...

Страница 7: ...rd enter secret code 2222 then popping up 4 selection menus Touch to show a selection work display Choice Choice Work 4 2 2 Selection work display Touch to go into the work 1 display 4 2 3 Work display 4 2 4 Amend work parameter Work parameters include heat temperature the number of pressure level pressure and holding time of each pressure level Touch to open Work 1 Choice ...

Страница 8: ...ant number last touch ENT to confirm input the keyboard is closed Note the number of pressure level range is among 1 4 c To amend pressure setting touch value 1 0 of pressure setting to pop up the number keyboard then touch relevant number at last touch ENT to confirm input meanwhile the keyboard is closed Note pressure setting range is 0 0 15 0 as well as 1st pressure level 2nd pressure level 3rd...

Страница 9: ...end temperature control parameter to change rising speed and control precision of temperature by amending temperature control parameter Touch to enter into the display of amending temperature control parameter Temperature control parameters have Kp Ti and Td Kp affect speed of temperature rising Ti affect temperature precision and Td affect time of taking by temperature curve approaching setting v...

Страница 10: ... the number keyboard enter secret code pop up 4 selection menus touch goes into manual display a It will stop automatic circulation that shift running to manual mode it is necessary to press the start button again for doing work if return to running from manual mode b Touching keys are holding keys touch once to work touch once more to stop c To move the mould plates up by manual operation need to...

Страница 11: ...pressing and compensating press When setting time is up the plates automatically move down A single cycle of cool pressure is finished h If on accident press Emergency stop button to exit Note Before starting lamination should adjust a position of photoswitch When the mould plates move up at this position the move speed will slow down to ensure slowly pressing It is better to normally adjust a gap...

Страница 12: ...f system pressure of low pressure is 2 5MPa If need to adjust do it with reference to below figure Adjust system pressure of high pressure Adjust system pressure of low pressure Adjust discharge 5 1 2 Adjust system pressure of high pressure a loose the jam nut of handle of pressure regulating valve b turn the handle of regulating valve clockwise to increase pressure turn counter clockwise to reduc...

Страница 13: ... can not hold pressure 1 Check various positions of oil pipes and connectors of pipes between hydraulic cylinder and integrated unit if there is any oil leakage then changing pipes combined gaskets or O sealing washers that are damaged 2 Change hydraulic lock 3 Check the position between pressure gauge and integrated unit if there is any oil leakage make a correspondent treatment 4 If there is no ...

Страница 14: ...ealing of meter pipe No Name Code Material Specification Qty 1 O Sealing washer GB1235 76 Rubber I 4 6 1 9 2 6 Electrical material 6 1 Main circuit diagram Motor of high press oil pump 2 2kW 3 2 1 U Filter FU W V N 6 4 5 9 7 8 QS QF2 KM1 SSR1 SSR2 SSR3 16 17 18 19 21 20 FU5 PE DC24V 1 5A DC24V 4 5A FU3 220V N 24V 24V 24V 24V FPO C16T FPO A80 MT506L PE Heating 1 Heating 2 Heating 3 FR1 S 100 24 S 3...

Страница 15: ...0V6A Code Name Use Code Name Use JK1 Relay Control start of motor of low pressure oil pump SSR1 Solid state relay First floor heat 220V45A JK2 Relay Control start of motor of high pressure oil pump SSR2 Solid state relay Second floor heat 220V45A JK4 Relay Control up electromagnet of heat pressure SSR3 Solid state relay Second floor heat 220V45A JK5 Relay Control down electromagnet of heat pressur...

Страница 16: ... Heat 4 Heat 5 Heat 6 Tips No 1 2 3 4 5 6 7 8 9 10 11 12 Line No 54 55 56 57 X11 X12 X13 X14 24V Definition Heat up Heat down Cool up Cool down Heat pressure discharge System discharge Heat down limit Cool down limit Heat up limit Cool up limit 6 6 Position diagram of electric parts Filter L M N O M P Q P Q R P S T U V W X Y Z V W X Y Z Q N _ a b c c d e f g h Tips d i e b j k l m n j k l m n o o ...

Страница 17: ...long with machine 7 1 Spares and tools along with machine Electrothermal tube 6 pcs Sealing parts 1 set Wrench 100 110 1 pc Hex wrench 14 1 pc 7 2 Material along with machine a User s manual b Certificate of quality c Packing list ...

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