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Installation

EP1518-0002

17

Version: 2.4

4.1.2

Fixing

NOTE

Dirt during assembly

Dirty connectors can lead to malfunctions. Protection class IP67 can only be guaranteed if all cables and
connectors are connected.

• Protect the plug connectors against dirt during the assembly.

Mount the module with two M3 screws on the mounting holes in the corners of the module. The mounting
holes have no thread.

4.1.3

Tightening torques for plug connectors

Screw connectors tight with a torque wrench. (e.g. ZB8801 from Beckhoff)

Connector diameter

Tightening torque

M8

0.4 Nm

M12

0.6 Nm

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Содержание EP1518-0002

Страница 1: ...Documentation EN EP1518 0002 EtherCAT Box with 8 digital inputs and 2 counters 2022 09 19 Version 2 4...

Страница 2: ......

Страница 3: ...ATEX notes 25 4 4 1 ATEX Special conditions 25 4 4 2 BG2000 EtherCAT Box protection enclosures 26 4 4 3 ATEX Documentation 27 4 5 Disposal 28 5 Commissioning and configuration 29 5 1 Integrating into...

Страница 4: ...Table of contents EP1518 0002 4 Version 2 4 6 3 3 Beckhoff Identification Code BIC 60 6 3 4 Electronic access to the BIC eBIC 62 6 4 Support and Service 64...

Страница 5: ...products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT TwinCAT BSD TC BSD EtherCAT EtherCAT G EtherCA...

Страница 6: ...trained specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions are...

Страница 7: ...eloped further Modules having earlier production statuses cannot have the same properties as modules with the latest status However existing properties are retained and are not changed so that older m...

Страница 8: ...design of the EtherCAT Box modules enables them to be used directly at the machine Control cabinets and terminal boxes are now no longer required The modules are fully sealed and therefore ideally pre...

Страница 9: ...ensors actuators Fig 3 EtherCAT Box with M12 connections for sensors actuators Basic EtherCAT documentation You will find a detailed description of the EtherCAT system in the Basic System Documentatio...

Страница 10: ...counters 32 bit Inputs 1 and 5 operate as GATES and inputs 2 and 6 control Up Down The EP1518 has three modes of operation that can be selected via the PDOs using the Sync Manager 2 digital inputs and...

Страница 11: ...Type 3 according to EN61131 2 compatible with type 1 Input filter ajustable 10 s 100 ms Counter inputs 150 s Signal voltage 0 3 5 V Signal voltage 1 11 30 V Input current 3 mA Sensor supply from the c...

Страница 12: ...Product overview EP1518 0002 12 Version 2 4 Real applicable approvals markings see type plate on the side product marking...

Страница 13: ...g components are included in the scope of delivery 1x EtherCAT Box EP1518 0002 2x protective cap for EtherCAT socket M8 green pre assembled 1x protective cap for supply voltage input M8 transparent pr...

Страница 14: ...ata The input data of the 2nd counter can be found under CNT Input Channel 2 Their structure corresponds to that of the 1st counter DIG Inputs shows the states of the individual inputs irrespective of...

Страница 15: ...e of the selected operation mode Error channel 1 displays a short circuit of the supply voltage Us to digital inputs 0 to 3 Error channel 2 displays a short circuit of the supply voltage Us to digital...

Страница 16: ...cale Housing features Housing material PA6 polyamide Sealing compound polyurethane Mounting two mounting holes 3 5 mm for M3 Metal parts brass nickel plated Contacts CuZn gold plated Power feed throug...

Страница 17: ...nd connectors are connected Protect the plug connectors against dirt during the assembly Mount the module with two M3 screws on the mounting holes in the corners of the module The mounting holes have...

Страница 18: ...ZB9032 ZK1090 6292 ZK1090 3xxx xxxx ZB9031 and old versions of ZB9030 ZB9032 ZK1090 3xxx xxxx TIA 568B Tx 1 yellow1 orange white white orange Tx 4 orange1 orange orange Rx 2 white1 blue white white g...

Страница 19: ...ave in the EtherCAT network LED Meaning off Slave is in Init state flashes uniformly Slave is in Pre Operational state flashes sporadically Slave is in Safe Operational state lit Slave is in Operation...

Страница 20: ...the inputs and the sensors if the EtherCAT Box has inputs Peripheral voltage UP For EtherCAT Box modules with digital outputs the digital outputs are typically supplied from the peripheral voltage UP...

Страница 21: ...8 connector Contact Function Description Core color 1 1 US Control voltage Brown 2 UP Peripheral voltage White 3 GND GND Blue 4 GND GND Black 1 The core colors apply to cables of the type Beckhoff ZK2...

Страница 22: ...the minimum nominal voltage Variations in the voltage of the power supply unit must also be taken into account Voltage drop on the supply line Vert Faktor 0 45 cm V 5 10 15 20 2 4 6 8 10 25 0 0 12 30...

Страница 23: ...Us Sensor supply 2 Input B Digital input 3 GND Ground 4 Input A Digital input 5 n c Use the sensor supply at pin 1 as supply voltage for connected sensors Specifications 11 Connection examples Status...

Страница 24: ...p or by a 24 VDC power source that has to satisfy NEC class 2 A NEC class 2 power supply shall not be connected in series or parallel with another class 2 power source CAUTION CAUTION To meet the UL r...

Страница 25: ...to protect against the rated operating voltage being exceeded by more than 40 due to short term interference voltages The connections of the certified components may only be connected or disconnected...

Страница 26: ...ring of the modules ATEX WARNING Mount a protection enclosure To fulfill the special conditions according to ATEX 25 a BG2000 0000 or BG2000 0010 protection enclo sure has to be mounted over the Ether...

Страница 27: ...nclosure 4 4 3 ATEX Documentation Notes about operation of EtherCAT Box Modules EPxxxx xxxx in potentially explo sive areas ATEX Pay also attention to the continuative documentationNotes about operati...

Страница 28: ...arked with a crossed out wheeled bin shall not be discarded with the normal waste stream The device is considered as waste electrical and electronic equipment The national regulations for the disposal...

Страница 29: ...ng and configuration EP1518 0002 29 Version 2 4 5 Commissioning and configuration 5 1 Integrating into a TwinCAT project The procedure for integration in a TwinCAT project is described in these Quick...

Страница 30: ...osition data for a higher level control algorithm for example The trigger for the counter reading is the SYNC0 signal Fig 10 DC tab Distributed Clocks When DC Synchron operation mode is activated Twin...

Страница 31: ...t be guaranteed for all conceivable setting options Default setting The cyclic reading of the inputs is triggered by the SYNC0 pulse interrupt of the DC in the EtherCAT Box The EtherCAT master sets th...

Страница 32: ...EP3xxx EPP1xxx EPP3xxx read in their inputs as shortly as possible before the EtherCAT frame is fetched so that controller can be supplied with input data that is as current as possible Enable SYNC0...

Страница 33: ...etting takes place by selecting the PDOs in the Sync Manager Operation mode Number of counter channels Number of free digital inputs Properties 2 up down counters 32 bit 2 2 Single pulses are counted...

Страница 34: ...or by setting the CoE object 0x80x0 04 Count down The count direction is down Fig 14 Counting mode with reversed counting direction Counting mode with inverted negated GATE input In the default setti...

Страница 35: ...Commissioning and configuration EP1518 0002 35 Version 2 4 Fig 15 Counting mode with inverted GATE input Fig 16 CoE for inverting the GATE input...

Страница 36: ...lter setting for the other inputs is configurable by software Operation mode set tings of the PDOs 0x1600 0x1601 0x1A00 0x1A01 0x1A02 0x1A03 Comments 2 up down counters 32 bit 1 1 1 1 0 1 0 1 2 counte...

Страница 37: ...on 2 4 Two up down counters This is the operation mode in the factory setting The PDOs 0x1600 49 0x1601 50 as well as 0x1A00 50 0x1A01 50 0x1A02 51 and 0x1A03 51 are activated The meaning of the indiv...

Страница 38: ...n EP1518 0002 38 Version 2 4 One up down counter This mode can be set as follows The PDOs 0x1600 49 as well as 0x1A00 50 0x1A02 51 and 0x1A03 51 are activated The CoE objects are identical to the 2 x...

Страница 39: ...figuration EP1518 0002 39 Version 2 4 8 digital inputs no counter This mode can be set as follows The PDOs 0x1A02 51 and 0x1A03 51 are activated The meaning of the individual objects is explained in t...

Страница 40: ...d by the process data The counter counter value can be set to any desired value by the controller To do this set the desired value in Set counter value The value is then adopted by Counter value on a...

Страница 41: ...Commissioning and configuration EP1518 0002 41 Version 2 4 Fig 19 Automatic setting of the counter...

Страница 42: ...Restore default parameters PDO Double click on SubIndex 001 to enter the Set Value dialog Enter the value 1684107116 in field Dec or the value 0x64616F6C in field Hex and confirm with OK All backup ob...

Страница 43: ...number RO 0x00000000 0dec 10F0 0 49 Subindex Backup parameter handling RO 0x01 1dec 10F0 01 Checksum RO 0x00000000 0dec 1600 0 49 Subindex CNT RxPDO Map Outputs Ch 1 RO 0x05 5dec 1600 01 SubIndex 001...

Страница 44: ...bIndex 006 RO 0x6020 06 1 1A02 07 SubIndex 007 RO 0x6020 07 1 1A02 08 SubIndex 008 RO 0x6020 08 1 1A02 09 SubIndex 009 RO 0x0000 00 8 1A03 0 51 Subindex DIG TxPDO Map Inputs Device RO 0x07 7dec 1A03 0...

Страница 45: ...RO 0xC007 49159dec 1C33 05 Minimum cycle time RO 0x0003D090 250000dec 1C33 06 Calc and copy time RO 0x00000000 0dec 1C33 07 Minimum delay time RO 0x00000000 0dec 1C33 08 Command RW 0x0000 0dec 1C33 09...

Страница 46: ...00 0dec 8000 04 Count down RW 0x00 0dec 8000 05 Operating mode RW 0x01 1dec 8000 13 Counter reload value RW 0x00000000 0dec 8010 0 48 Subindex CNT Settings RW 0x13 19dec 8010 03 Enable reload RW 0x00...

Страница 47: ...off website http www beckhoff de german default htm download elconfg htm and installing it according to the in stallation instructions Introduction The CoE overview contains objects for different inte...

Страница 48: ...index 0x8010 13 48 BOOLEAN RW 0x00 0dec 8010 04 Count down Counting direction BOOLEAN RW 0x00 0dec 0bin Forward 1bin Down 8010 05 Operating mode Operation mode BIT2 RW 0x01 1dec 01bin Enable pos gate...

Страница 49: ...03 Revision Revision number of the EtherCAT slave the low word bit 0 15 indicates the special terminal number the high word bit 16 31 refers to the device description UINT32 RO 0x00100002 1048578dec...

Страница 50: ...t 0x6000 DI Inputs Ch 1 entry 0x06 Input 5 UINT32 RO 0x0000 00 7 1A00 07 SubIndex 007 7 PDO Mapping entry object 0x6000 DI Inputs Ch 1 entry 0x06 Input 6 UINT32 RO 0x6000 0E 1 1A00 08 SubIndex 008 8 P...

Страница 51: ...O Mapping entry 1 bits align UINT32 RO 0x0000 00 1 1A03 02 SubIndex 002 2 PDO Mapping entry object 0xF600 DIG Inputs entry 0x02 Error channel 1 UINT32 RO 0xF600 02 1 1A03 03 SubIndex 003 3 PDO Mapping...

Страница 52: ...pported Bit 2 3 01 DC mode is supported Bit 4 5 10 Output shift with SYNC1 event only DC mode Bit 14 1 dynamic times measurement through writing of 0x1C32 08 52 UINT16 RO 0xC007 49159dec 1C32 05 Minim...

Страница 53: ...ble Bit 1 Synchronous with SM 3 Event is supported no outputs available Bit 2 3 01 DC mode is supported Bit 4 5 01 Input shift through local event outputs available Bit 4 5 10 Input shift with SYNC1 e...

Страница 54: ...6010 05 Status of input UD The state of the up down input BOOLEAN RO 0x00 0dec 6010 06 Status of input clock The state of the clock input BOOLEAN RO 0x00 0dec 6010 0E Sync error Synchronization error...

Страница 55: ...me Meaning Data type Flags Default F008 0 Code word reserved UINT32 RW 0x00000000 0dec Index F010 Module List Index hex Name Meaning Data type Flags Default F010 0 Module list Maximum subindex UINT8 R...

Страница 56: ...tection Definition 0 Non protected 1 Protected against water drops 2 Protected against water drops when enclosure tilted up to 15 3 Protected against spraying water Water sprayed at an angle up to 60...

Страница 57: ...ring information Description ZS5000 0010 Protective cap for M8 sockets IP67 50 pieces ZS5000 0020 Protective cap for M12 sockets IP67 50 pcs ZS5100 0000 Inscription labels unprinted 4 strips of 10 ZS5...

Страница 58: ...ntifier in the case of 0000 usually abbreviated to EL3314 0016 is the EtherCAT revision The order identifier is made up of family key EL EP CU ES KL CX etc type 3314 version 0000 The revision 0016 sho...

Страница 59: ...06 production year 2006 3A firmware version 3A 02 hardware version 02 Exceptions can occur in the IP67 area where the following syntax can be used see respective device documentation Syntax D ww yy x...

Страница 60: ...t it can be found in the following places on the packaging unit directly on the product if space suffices on the packaging unit and the product The BIC is machine readable and contains information tha...

Страница 61: ...of composite information from positions 1 to 4 and with the above given example value on position 6 The data identifiers are highlighted in bold font 1P072222SBTNk4p562d71KEL1809 Q1 51S678294 Accordi...

Страница 62: ...roduced into the Beckhoff I O production terminals box modules from 2020 widespread implementation is expected in 2021 The user can electronically access the eBIC if existent as follows With all Ether...

Страница 63: ...r specific content is stored with the help of a category according to ETG 2010 ID 03 indicates to all EtherCAT masters that they must not overwrite these data in case of an update or restore the data...

Страница 64: ...there Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services suppor...

Страница 65: ......

Страница 66: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com ep1518...

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