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9

Manual Manifold

2006230.03

Note - ‘VF’ size cylinders are typically used for CO2.

Note - If option high pressure bank valves are used  (see figure 

1, item 14) the manifold width increases by 110mm per side.

 

CAUTION: Supplied fixings are for use with 

solid masonry type walls only. Typical panel weight 

is 15kg.

Figure 4 - Typical Installation For use with ‘VF’ Type 

Cylinders

2.1.6   Braze the pipework using the fluxless brazing 

technique with a nitrogen purge.

 

CAUTION: Ensure the brazed connection 

point is isolated from any other pipeline source of 

supply.

2.1.7   Undo the securing nuts on the pipeline 

connection and insert the ‘O’ ring supplied into the 

connection grooves and tighten.

2.1.8   The pipework should be secured to the 

wall using munsen rings (not supplied).  It is 

recommended to install the first pipe support to the 

supplied ø22mm OD stub pipe 

(Item 10, figure 1)

.  

The next support fixture should typically be installed 

within 2m of the first.

2.1.9  The ø28mm exhaust line 

(Optional supply 

- Item 11, figure 1)

 shall be brazed using fluxless 

brazing technique with nitrogen purge.

 

CAUTION: The ø28mm exhaust line (Item 11, 

figure 1) needs to be piped away from the manifold 

room to a safe location, to prevent buildup of waste 

gas in an enclosed space in the event of a regulator 

failure.

Note - Image 

shows 

optional 

exhaust and 

terminal 

box.

 

CAUTION: Do not reduce the diameter of 

the pipe used for the exhaust line.  For long runs 

the pipe diameter may need to be increased to 

prevent back pressure.

2.2  Cylinder Content Alarm 

Terminal Box (Optional Supply)

2.2.1  Use a flat bladed screw driver to open the 

terminal cover at the corners.

2.2.2  Wire the cylinder content alarm as shown 

in 

figure 5

.

 

Note - Line contact module must be used when 

connecting to a Medipoint alarm panel.

Содержание Manfiold

Страница 1: ...Operation and Maintenance Instructions Manifold Control Systems Manual Manfiold Part number 2006230 Revision 03 May 24 2019...

Страница 2: ...Telephone 44 0 1246 474242 Email gbn info beaconmedaes com Website Contacts www beaconmedaes com BeaconMed s reserves the right to make changes and improvements to update products sold previously with...

Страница 3: ...Relief Valve Inspection 10 Cylinder Connection 6 Component Replace ment Procedures 11 Line Non return Valve Replacement 12 Test Sampling Point Valve Replace ment 13 2nd Stage Regulator Replacement 14...

Страница 4: ...ance must be fully trained in specialist work of this nature Oil grease and jointing compounds must not be used Do not attempt to prove the pressure relief valve under any circumstances by altering th...

Страница 5: ...ank valves 15 Single Line contact Module Not shown 16 Double Line contact Module Not shown 17 Manifold Headers C W NRVs 18 Tailpipes Notes Item 11 is recommended for indoor installations Item 15 16 ar...

Страница 6: ...ption Part Number Exhaust Pipe Connection Kit 2006233 Termination Box For Remote Alarm 2006219 4 Bar Pressure Switch with Line Contact Monitor 1829936 4 bar Pressure Switch without Line Contact Monito...

Страница 7: ...linder headers and tail pipes See table 4 for list of standard manifold assemblies Note tailpipes are supplied separate and may vary depending on required national standards enquire for details Additi...

Страница 8: ...and N2O O2 mix Entonox CAUTION Supplied fixings are for use with solid masonry type walls only Typical panel weight is 15kg selected fasteners are suitable for supporting the typical 15 kg weight of...

Страница 9: ...stall the first pipe support to the supplied 22mm OD stub pipe Item 10 figure 1 The next support fixture should typically be installed within 2m of the first 2 1 9 The 28mm exhaust line Optional suppl...

Страница 10: ...h the kit CAUTION Supplied fixings are for use with solid masonry type walls only Typical cylinder header Including bracket is 1 5kg per side 2 3 3 For additional cylinder headers remove the 3 8 BSP b...

Страница 11: ...11 Manual Manifold 2006230 03 Note For additional cylinders beyond 6 continue to add the above for either single or double racks...

Страница 12: ...inders on medical gas manifolds or medical equipment 2 4 3 Install the cylinder chains to the header brackets using the D link where shown on figure 6 Loop the chain around the cylinder to secure in p...

Страница 13: ...overall system is operable and set to the correct distribution pipeline pressure Suitably qualified competent personnel who are familiar with this manual must only undertake commissioning of the pane...

Страница 14: ...ves on the empty bank The empty cylinders must then be replaced See section 4 5 for cylinder handling and section 4 6 for cylinder operation 4 2 4 These steps must be repeated for continuous supply 4...

Страница 15: ...nts and when most explosions will occur due to adiabatic compression of any oil or grease that may be present 4 6 1 The cylinder valve should be FULLY opened slowly anticlockwise using the appropriate...

Страница 16: ...haust connections are flat face unions complete with o ring seals for ease of removal Figure 9 Relief Valve Maintenance Image shown with optional exhaust 5 3 5 Check the line pressure regulator set po...

Страница 17: ...eplace tailpipes pressure safety valve pressure regulator high pressure isolation valve isolation valves contact gauges non return valve etc as and when required see section 6 0 CAUTION For emergency...

Страница 18: ...part numbers Table 6 2nd Stage Regulator Part Numbers Regulator Nominal Pressure Part Number 4 Bar 2005689 7 Bar 2005690 6 4 1 Complete steps in section 6 1 before carrying out any component replacem...

Страница 19: ...ct the 1 connection the 5 8 header connection and the bracket M6 flange nuts as shown in figure 14 and gently remove the unit by sliding it towards you Take care not to damage the seals 6 5 4 Remove t...

Страница 20: ...raining the pipe work as shown in figure 16 Pipe line clamps may need to be unfastened to achieve this Figure 15 2nd Stage Relief Valve Replacement 2 x 1 flat face connections O ring P N 2000152 2nd S...

Страница 21: ...le 10 for part numbers Table 10 Line Pressure Gauge Part Numbers Nominal Line Pressure Part Number 4 Bar 2005765 7 Bar 2005766 CAUTION Ensure the new gauge has the same scale as the one being replaced...

Страница 22: ...ndustrial regulators are recommended to be replaced every 5 years Although the medical standards do not specifically identify the need to replace the regulators within this time scale it is considered...

Страница 23: ...CSA 2 4 4 8 10 2000179 O Ring 17 1 I D x 1 6 CSA 2 4 4 8 11 2000152 O Ring 22 1 I D x 1 6 CSA 2 4 4 8 12 2004808 1 4 Bonded Seal 2 4 4 8 13 1824977 3 8 Bonded Seal 2 4 4 8 14 1825637 1 2 Bonded Seal...

Страница 24: ...Copco Ltd trading as Atlas Copco Medical Unit 18 Nuffield Way Abingdon Oxfordshire UK OX14 1RL Tel 44 0 1246 474242 www beaconmedaes com 0088 Atlas Copco Airpower n v Boomsesteenweg 957 2610 Wilrijk B...

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