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Manual Manifold

2006230.03

Bodok Seal

Typical 

tailpipe with 

pin index 

clamp

Figure 10 - Cylinder Connection

Typical Cylinder 

Valve

(e) 

the manifold is supplying the hospital. 

5.3.2  If the control panel is used as an ERM, close 

the isolating valve slowly and check that there is no 

effect on the line pressure to the hospital.  Open the 

isolation valve when finished.

5.3.3  Check that the manifold safety valves are not 

passing, by disconnecting their downstream exhaust 

coupling (Optional supply) and inspecting for a gas 

leak and check the condition of the seals 

(See figure 

9)

. Replace the valve or seals as necessary

 (see 

section 6 for component replacement)

.  Reconnect 

the exhaust pipework (optional supply), ensure the 

O-ring seals correctly in place.

5.3.4  Close one cylinder valve and disconnect the  

tailpipe at the cylinder end 

(see figure 10)

.  Once the 

tailpipe has drained listen for a leak. A minor leak 

is permissible and likely but an obvious major leak 

denotes failure of the manifold non-return valve 

(NRV). If the latter happens, do not totally detach 

the tailpipe but instead retighten it and test other 

tailpipes in the same way. Any failed NRV’s can be 

replaced 

(see section 6.7)

 after all cylinder valves have 

been closed and the system has been depressurised. 

Repeat this test when the new NRV’s have been fitted 

(See figure 10 and section 4.6 - Cylinder Operation)

.

Optional 

exhaust line

2nd stage relief valve

1st Stage 

relief valve

Note - All relief valve and optional exhaust connections are flat 

face unions complete with o-ring seals for ease of removal.

Figure 9 - Relief Valve Maintenance

(Image shown with optional exhaust)

5.3.5  Check the line pressure regulator set point.

 

WARNING: This check requires 

momentarily isolating the manifold from the 

pipeline.  Ensure it is safe to carry out this test 

before proceeding.

Ensure the line valve ‘A’ is closed.  Open Valve ‘C’ to 

produce a steady flow and check the pressure on 

the line gauge does not drop by more than 10%.  If 

possible attach a flowmeter to the test valve and 

pipe away the exhaust gas to a safe location when 

performing this test.  Close valve ‘C’ and open valve 

‘A’ when finished.

 

WARNING: For anaesthetic and oxygen 

manifolds ensure that the manifold room 

is well ventilated and no potential ignition 

sources are present whilst performing this 

test.  Carry out this test for as short a time 

as possible.  Oxygen can be absorbed into 

clothing etc., so once the test is complete it is 

recommended to spend at least 20 minutes 

out doors to ensure the oxygen has released.  

During this time stay away from naked 

flame, do not smoke etc.  Do not perform this 

test unless the risks can be kept within an 

acceptable level.

5.3.6  Check the static pressure of the regulator 

(this should be typically as per table 5 in section 

4)

.

 

WARNING: This test requires 

momentarily isolating the manifold from the 

pipeline.  Ensure it is safe to carry out this test 

before proceeding.

Ensure that line valve ‘A’ is closed, observe the 

pressure for typically  10-20 minutes to ensure 

that there is no regulator creepage.  Excessive 

creepage will necessitate replacement of the 

regulator 

(see section 6.3) 

and a repeat of this 

test.

Содержание Manfiold

Страница 1: ...Operation and Maintenance Instructions Manifold Control Systems Manual Manfiold Part number 2006230 Revision 03 May 24 2019...

Страница 2: ...Telephone 44 0 1246 474242 Email gbn info beaconmedaes com Website Contacts www beaconmedaes com BeaconMed s reserves the right to make changes and improvements to update products sold previously with...

Страница 3: ...Relief Valve Inspection 10 Cylinder Connection 6 Component Replace ment Procedures 11 Line Non return Valve Replacement 12 Test Sampling Point Valve Replace ment 13 2nd Stage Regulator Replacement 14...

Страница 4: ...ance must be fully trained in specialist work of this nature Oil grease and jointing compounds must not be used Do not attempt to prove the pressure relief valve under any circumstances by altering th...

Страница 5: ...ank valves 15 Single Line contact Module Not shown 16 Double Line contact Module Not shown 17 Manifold Headers C W NRVs 18 Tailpipes Notes Item 11 is recommended for indoor installations Item 15 16 ar...

Страница 6: ...ption Part Number Exhaust Pipe Connection Kit 2006233 Termination Box For Remote Alarm 2006219 4 Bar Pressure Switch with Line Contact Monitor 1829936 4 bar Pressure Switch without Line Contact Monito...

Страница 7: ...linder headers and tail pipes See table 4 for list of standard manifold assemblies Note tailpipes are supplied separate and may vary depending on required national standards enquire for details Additi...

Страница 8: ...and N2O O2 mix Entonox CAUTION Supplied fixings are for use with solid masonry type walls only Typical panel weight is 15kg selected fasteners are suitable for supporting the typical 15 kg weight of...

Страница 9: ...stall the first pipe support to the supplied 22mm OD stub pipe Item 10 figure 1 The next support fixture should typically be installed within 2m of the first 2 1 9 The 28mm exhaust line Optional suppl...

Страница 10: ...h the kit CAUTION Supplied fixings are for use with solid masonry type walls only Typical cylinder header Including bracket is 1 5kg per side 2 3 3 For additional cylinder headers remove the 3 8 BSP b...

Страница 11: ...11 Manual Manifold 2006230 03 Note For additional cylinders beyond 6 continue to add the above for either single or double racks...

Страница 12: ...inders on medical gas manifolds or medical equipment 2 4 3 Install the cylinder chains to the header brackets using the D link where shown on figure 6 Loop the chain around the cylinder to secure in p...

Страница 13: ...overall system is operable and set to the correct distribution pipeline pressure Suitably qualified competent personnel who are familiar with this manual must only undertake commissioning of the pane...

Страница 14: ...ves on the empty bank The empty cylinders must then be replaced See section 4 5 for cylinder handling and section 4 6 for cylinder operation 4 2 4 These steps must be repeated for continuous supply 4...

Страница 15: ...nts and when most explosions will occur due to adiabatic compression of any oil or grease that may be present 4 6 1 The cylinder valve should be FULLY opened slowly anticlockwise using the appropriate...

Страница 16: ...haust connections are flat face unions complete with o ring seals for ease of removal Figure 9 Relief Valve Maintenance Image shown with optional exhaust 5 3 5 Check the line pressure regulator set po...

Страница 17: ...eplace tailpipes pressure safety valve pressure regulator high pressure isolation valve isolation valves contact gauges non return valve etc as and when required see section 6 0 CAUTION For emergency...

Страница 18: ...part numbers Table 6 2nd Stage Regulator Part Numbers Regulator Nominal Pressure Part Number 4 Bar 2005689 7 Bar 2005690 6 4 1 Complete steps in section 6 1 before carrying out any component replacem...

Страница 19: ...ct the 1 connection the 5 8 header connection and the bracket M6 flange nuts as shown in figure 14 and gently remove the unit by sliding it towards you Take care not to damage the seals 6 5 4 Remove t...

Страница 20: ...raining the pipe work as shown in figure 16 Pipe line clamps may need to be unfastened to achieve this Figure 15 2nd Stage Relief Valve Replacement 2 x 1 flat face connections O ring P N 2000152 2nd S...

Страница 21: ...le 10 for part numbers Table 10 Line Pressure Gauge Part Numbers Nominal Line Pressure Part Number 4 Bar 2005765 7 Bar 2005766 CAUTION Ensure the new gauge has the same scale as the one being replaced...

Страница 22: ...ndustrial regulators are recommended to be replaced every 5 years Although the medical standards do not specifically identify the need to replace the regulators within this time scale it is considered...

Страница 23: ...CSA 2 4 4 8 10 2000179 O Ring 17 1 I D x 1 6 CSA 2 4 4 8 11 2000152 O Ring 22 1 I D x 1 6 CSA 2 4 4 8 12 2004808 1 4 Bonded Seal 2 4 4 8 13 1824977 3 8 Bonded Seal 2 4 4 8 14 1825637 1 2 Bonded Seal...

Страница 24: ...Copco Ltd trading as Atlas Copco Medical Unit 18 Nuffield Way Abingdon Oxfordshire UK OX14 1RL Tel 44 0 1246 474242 www beaconmedaes com 0088 Atlas Copco Airpower n v Boomsesteenweg 957 2610 Wilrijk B...

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