10
Manual Manifold
2006230.03
Figure 6 - Typical cylinder header & extension
layout details (See table 4 for part number
references).
Note - If optional high pressure bank valves
are installed, add typically 110mm per side
for manifold assembly length
Figure 5 - Optional Cylinder Content Alarm Wiring
5
Cylinder content gauge
(Wired on site)
7
8
Cylinder content
alarm input
(Wired on site)
6
1
3
4
2
3
2
7
6
2.3 Installation procedure for
Modular Manifold Header - See
figure 6
CAUTION: Ensure that all the header rails
supplied are the correct gas type. The gas ID is
stamped onto the flat section of the NRV caps.
Note - All header runs start with a primary header unit
with short stub pipe, secondary headers with longer
stub pipes are used for any additional units. See
figure 6 for typical examples.
2.3.1 Fit the cylinder header to the mounting
bracket with the M6 button head screws and washers
supplied in kit. Line up the first header to the mani
-
fold 5/8” connection point.
2.3.2 Ensure the bracket is level, mark the mounting
hole positions and drill. Fit the wall plugs and secure
the header bracket with the No. 10 pan heads sup-
plied with the kit.
CAUTION: Supplied fixings are for use with
solid masonry type walls only. Typical cylinder
header Including bracket is 1.5kg per side.
2.3.3 For additional cylinder headers remove the 3/8”
BSP blanking plug and bonded seal from the end of
the primary header block and fit 3/8” x 5/8” BSP fitting
(supplied with kit) complete with O-ring seals for con-
nection of the next header.
2.3.4 Fit the next cylinder header to the mounting
bracket with the M6 button head screws and wash-
ers supplied in the kit. Offer the unit up to previous
bracket and secure using the M6 x 16 hex head set
screws and flange nut supplied with the extension
kit. Secure the header stub pipe to the previously
fitted 5/8” connector.
2.3.5 Mark the wall mounting points
(see figure
6)
, drill and secure in place. Repeat previous steps
until all headers have been fitted.
2.3.6 When all header extensions are installed,
blank off the end of the most remote header
with the 3/8” BSP plug and bonded seal that was
removed in s
tep 2.3.3
.
3/8” x 5/8” header connector
complete with o’ring seals
Gas specific non-
return valves
3/8” Plug and
Bonded Seal
Cylinder
Header
Mounting
Bracket
Note - 3/8” plug and bonded seal is required
on the last cylinder header on each bank.
Wall mounting
points
Cylinder
securing
chain D-link
connection
point
Cylinder chain pin hook points
