19 November 2008
BD X-Monitor 2 #
1080500
22
BD Engine Brake Inc
A10 – 33733 King Rd, Abbotsford, BC, Canada V2S 7M9
Ship: #88 – 446 Harrison St, Sumas, WA 98295 Mail: PO Box 231, Sumas, WA 98295
Ph: 604.853.6096 Fax: 604.853.8749 Internet: www.bd-power.com
Ford 2003-2006 6.0L
1. Find the lead wire. This is a 2-wire harness with an orange and black wire. The
larger connector needs to be connected to the thermocouple.
2. Route the lead wire from the thermocouple to the driver’s side firewall. There is a
plastic plug that is diamond shaped on the firewall. Some trucks have foil tape that
has to be removed for access through the firewall instead of the plastic plug. From
the inside, pop the plug out. You can either leave the entire plug out or drill a hole
large enough to fit the lead wire plug and the plug from harness #1 into the cab. Tie
the lead wire out of the way of any moving or hot parts to avoid damage to the
wires.
3. Plug the small 2-wire plug into the corresponding plug on the cable harness.
4. Lay wiring harness #1 out on your engine. The green plug will go inside the cabin
using the same location you routed the lead wire through.
5. Locate the engine’s MAP sensor. This is on the passenger side of the engine, next
to the hot side of the intercooler tube. It has 3 wires coming from it.
