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19

TROUBLE SHOOTING

CAUTION !

 Always disconnect the pump from the electrical power source before handling.

If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:

MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER

.

NOTE:

 Not all problems and corrections will apply to each pump model.

PROBLEM

CAUSE

CORRECTION

Pump will not run

1.

 Poor electrical connection, blown fuse, 

tripped breaker or other interruption of power, 
improper power supply.

2.

 Motor or switch inoperative (to isolate 

cause, go to manual operation of pump).

2a.

 Flaot movement restricted.

2b. Switch will not activate pump or is defec-
tive.

3.

 Insuffi cient liquid level.

1. Check all electrical connections for 
security. Have electrician measure current 
in motor leads, if current is within ±20% 
of locked rotor Amps, impeller is probably 
locked. If current is 0, overload may be 
tripped. Remove power, allow pump to cool, 
then recheck current.
2a. Reposition pump or clean basin as 
required to provide adequate clearance for 

fl oat.
2b. Disconnect level control. Set ohmmeter 
for a low range, such as 100 ohms full scale 
and connect to level control leads. Actuate 
level control manually and check to see that 
ohmmeter shows zero ohms for closed switch 
and full scale for open switch. (Float Switch).
3. Make sure liquid level is at least equal to 
suggested turn-on point.
4. Recheck all sizing calculations to 
determine proper pump size.
5. Check discharge line for restrictions, 
including ice if line passes through or into 
cold areas.
6. Remove and examine check valve for 
proper installation and freedom of operation.
7. Open valve.
8. Check cutter for freedom of operation, 
security and condition. Clean cutter and inlet 
of any obstruction.
9. Loosen union slightly to allow trapped air 
to escape.Verify that turn-off level of switch 
is set so that the suction is always fl ooded. 
Clean vent hole.
10. Remove & examine for damage. Replace 
pump stator if required.
11. Repair fi xtures as required to eliminate 
leakage.
12. Check pump temperature limits & fl uid 
temperature.
13. Replace portion of discharge pipe with 
fl exible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and 
outlets.

Pump will not turn off

2a. Float movement restricted.
2b. Switch will not activate pump or is defec-
tive.
4. Excessive infl ow or pump not properly sized 
for application.
9. Pump may be airlocked.
14. H-O-A switch  on panel is in “HAND” posi-
tion

Pump hums but does not run

1. Incorrect voltage
8. Cutter jammed or loose on shaft, worn or 
damaged, inlet plugged.

Pump delivers insuffi cient capacity

1. Incorrect voltage.
4. Excessive infl ow or pump not properly sized 
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed 
backwards.
7. Shut-off valve closed.
8. Cutter jammed or loose on shaft, worn or 
damaged, inlet plugged.
9. Pump may be airlocked.
10. Pump stator damaged/torn.

Pump cycles too frequently or runs 
periodically when fi xtures are not in use

6. Check valve stuck closed or installed 
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.

Pump shuts off and turns on indepen-
dent of switch, (trips thermal overload 
protector). 

CAUTION!

  Pump may start 

unexpectedly. Disconnect power supply.

1. Incorrect voltage.
4. Excessive infl ow or pump not properly sized 
for application.
8. Cutter jammed, loose on shaft, worn or 
damaged, inlet plugged.
12. Excessive water temperature.

Pump operates noisily or vibrates 
excessively

4. Operating at too high a pressure.
5. Discharge restricted.
8. Cutter broken.
13. Piping attachments to buiding structure too 
rigid or too loose.

Содержание SE51A

Страница 1: ...program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario C...

Страница 2: ...18 22 SE HT SINGLE SEAL EXPLODED VIEW Fig 19 23 3SE DS DOUBLE SEAL CROSS SECTION Fig 20 24 3SE DS DOUBLE SEAL EXPLODED VIEW Fig 21 25 PARTS LIST 26 28 RETURNED GOODS POLICY 32 WARRANTY 31 WARRANTY RE...

Страница 3: ...rt fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety dev...

Страница 4: ...Filled Reservoir Material Carbon Ceramic Buna N Hardware 300 Series Stainless CORD ENTRY 15 ft 5 m 20 ft 6 1 m Cord Plug on 120 Volt 5HP 240 Volt 1 Phase Quick connect custom molded for sealing and s...

Страница 5: ...le Seal SE A SE HTA Single Seal SE AU SE HTAU Single Seal Plugs for 120 Volt and 5Hp 240 Volt Single Phase Models Plugs for 120 Volt and 5Hp 240 Volt Single Phase Models Plugs for 120 Volt and 5Hp 240...

Страница 6: ...6 Plugs for 120 Volt and 5Hp 240 Volt Single Phase Models inches mm Plugs for 120 Volt and 5Hp 240 Volt Single Phase Models 3SE L Single Seal 3SE DS Double Seal...

Страница 7: ...or basin that is free of hard debris like gravel stones sand or earth The sump lift station or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage efflu...

Страница 8: ...rations Automatic Plug float cord into outlet then plug pump cord into float cord Manual Plug pump cord directly int outlet C 4 Electrical Connections C 4 1 Power and Control Cable The cord assembly m...

Страница 9: ...tamped on the pump identi cation plate to the available power D 2 Check Pump Rotation Before putting pump into service for the rst time the motor rotation must be checked Improper motor rotation can r...

Страница 10: ...5 3 14 4 SOW 0 570 14 5 40 80 52 00 3SE554L 0 5 600 3 60 1750 H B 1 0 3 4 14 4 SOW 0 570 14 5 77 60 89 76 3SE774L 0 75 200 240 1 60 1750 G K F 7 4 7 0 21 5 25 8 14 3 SOW 0 530 13 5 1 86 10 20 2 74 10...

Страница 11: ...he pressure does not hold then the leak must be located and repaired Pumps that have NOT had the oil drained from the Motor Housing The pressure test may be done with the oil at its normal level Remov...

Страница 12: ...volute 1 Position lockwasher 12 on cap screw 26 and screw into volute 1 Torque to 100 in lbs Check for free rotation of motor and impeller F 3 Shaft Seal Service CAUTION Handle seal parts with extrem...

Страница 13: ...ing sure it is seated on retainer and not cocked or resting on bellows tail Slide retaining ring 28d over shaft and let rest on spring 28c Replace snap ring 32 in groove of shaft Set square ring 27 in...

Страница 14: ...ce station or Barnes Pumps Service department Inspect motor winding for shorts and check resistance values Check rotor for wear If rotor or the stator windings are defective the complete motor must be...

Страница 15: ...eplacement parts ALWAYS furnish the following information 1 Pump serial number and date code Paragraph G 4 2 Pump model number Paragraph G 3 3 Pump part number Paragraph G 2 4 Part description 5 Item...

Страница 16: ...16 FIGURE 13...

Страница 17: ...17 FIGURE 13...

Страница 18: ...18 FIGURE 13 CONTIUED...

Страница 19: ...cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so t...

Страница 20: ...20 FIGURE 16 SE L 3SE L Series Single Seal...

Страница 21: ...21 FIGURE 17 SE L 3SE L Series Single Seal...

Страница 22: ...22 FIGURE 18 SE HT High Temp Series Single Seal...

Страница 23: ...23 FIGURE 19 SE HT High Temp Series Single Seal...

Страница 24: ...24 FIGURE 20 3SE DS Series Double Seal...

Страница 25: ...25 FIGURE 21 3SE DS Series Double Seal...

Страница 26: ...BS 070963 SE774L 3SE774L SE1074L 3SE1074L 029792BD 070963 3SE774DS 3SE1074DS 071354BS None SE794L SE744L 3SE794L 3SE744L SE1094L None SE1044L 3SE1094L 3SE1044L 071354BD None 3SE794DS 3SE744DS 3SE1094D...

Страница 27: ...a 084346TH 5 00 Dia 084346TJ 4 88 Dia 084346TK 4 75 Dia 084346TL 4 63 Dia 084346TM 4 50 Dia 084346TN 4 38 Dia 084346TP 4 25 Dia 084346TQ 4 13 Dia 084346TR 4 00 Dia 36 1 027344 t Gasket 39 1 014270 Pip...

Страница 28: ...ABLE LENGTH ITEM 16 120 VOLT 1 PHASE STD Temp ITEM 16 120 VOLT 1 PHASE High Temp ITEM 16 240 VOLT 1 PHASE 0 5HP STD HT ITEM 16 240 VOLT 1 PHASE 0 75 1HP STD HT ITEM 16 3 PHASE ITEM 55 OPTIONAL STD Tem...

Страница 29: ...29 Notes...

Страница 30: ...30 Notes...

Страница 31: ...s between the results of eld testing conducted by or for user and laboratory tests corrected for eld performance the latter shall control RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FR...

Страница 32: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by t...

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