Barnes 4SE-DS series Скачать руководство пользователя страница 7

7

Automatic -  

Plug fl oat cord into outlet, then plug pump

  cord 

into 

fl 

oat 

cord.

Manual -  

Plug pump cord directly into outlet

C-4) Electrical Connections:

An acceptable motor control switch shall be provided at the 
time of installation. 

C-4.1) Power and Control Cable:

The cord assembly mounted to the pump must not be modifi ed 
in any way except for shortening to a specifi c application. 
Any splice between the pump and the control panel must be 
made in accordance with all applicable electric codes. It is 
recommended that a junction box, if used, be mounted outside 
the sump or be of at least Nema 4 (EEMAC-4) construction if 
located within the wet well. 

Do not use the power or control 

cable to lift pump. NOTE: The white wire is NOT a neutral 
or ground lead, but a power carrying conductor.

C-4.2) Overload Protection:

C-4.2-1)  Three Phase (Optional) -

 The normally closed 

(N/C) thermal sensor is embedded in the motor windings and 
will detect excessive heat in the event an overload condition 
occurs. The thermal sensor will trip when the windings become 
too hot and will automatically reset itself when the pump motor 
cools to a safe temperature. It is recommended that the thermal 
sensor be connected in series to an alarm device to alert the 
operator of an overload condition, and/or the motor starter coil 
to stop the pump. In the event of an overload, the source of this 
condition should be determined and rectifi ed  immediately. 

DO 

NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD 
CONDITION OCCURS !

C-4.2-2) Single Phase (Standard) -

 The type of in-winding 

overload protector used is referred to as an inherent overheating 
protector and operates on the combined effect of temperature 
and current. This means that the overload protector will trip 
out and shut the pump off if the windings become too hot, or 
the load current passing through them becomes too high. It 
will then automatically reset and start the pump up after the 
motor cools to a safe temperature. In the event of an overload, 
the source of this condition should be determined and rectifi ed 
immediately. 

DO NOT LET THE PUMP CYCLE OR RUN IF 

AN OVERLOAD CONDITION OCCURS !

If current through the temperature sensor exceeds the values 
listed, an intermediate control circuit relay must be used to 
reduce the current or the sensor will not work properly.

TEMPERATURE SENSOR ELECTRICAL RATINGS

Volts

Continuous

Amperes

Inrush

Amperes

110-120

3.00

30.0

220-240

1.50

15.0

440-480

0.75

7.5

600

0.60

6.0

C-4.3) Moisture Sensors - DS Models:  (Optional)

A normally open (N/O) detector is installed in the pump 
seal chamber which will detect any moisture present. It is 
recommended that this detector be connected in series to an 
alarm device or the motor started coil to alert the operator that 
a moisture detect has occurred. In the event of a moisture 
detect, check the individual moisture sensor probe leads for 
continuity, (∞ resistance = no moisture) and the junction box/
control box for moisture content. The above situations may 
induce a false signal in the moisture detecting circuit. If none 
of the above tests prove conclusive, the pump(s) should be 
pulled and the source of the failure identifi ed and repaired. 

IF A MOISTURE DETECT HAS OCCURRED SCHEDULE 
MAINTENANCE AS SOON AS POSSIBLE.

C-4.4) Wire Size:

Consult a qualifi ed electrician for proper wire size if additional 
power cable length is required. See table for electrical 
information.

SECTION: D START-UP OPERATION

D-1) Check Voltage and Phase:

Before operating pump, compare the voltage and phase 
information stamped on the pump identifi cation plate to the 
available power.

D-2) Check Pump Rotation:

Before putting pump into service for the fi rst time, the motor 
rotation must be checked. Improper motor rotation can result 
in poor pump performance and can damage the motor and/
or pump. To check the rotation, suspend the pump freely, 
momentarily apply power and observe the “kickback”. 
“Kickback” should always be in a counter-clockwise direction 
as viewed from the top of the pump motor housing.

D-2.1) Incorrect Rotation for Three-Phase Pumps:

In the event that the rotation is incorrect for a three-phase 
installation, interchange any two power cable leads at the 
control box. 

DO NOT

 change leads in the cable housing in the 

motor. Recheck the “kickback” rotation again by momentarily 
applying power.

D-2.2) Incorrect Rotation for Single-Phase Pumps:

In the unlikely event that the rotation is incorrect for a single 
phase pump, contact a Barnes Service Center.

D-3) Start-Up Report:

Included at the end of this manual is a start-up report sheet, 
this sheet is to be completed as applicable. Return one copy 
to Barnes and store the second in the control panel or with 
the pump manual if no control panel is used. It is important to 
record this data at initial start-up since it will be useful to refer 
to should servicing the pump be required in the future.

FIGURE 2

120 Volt 1 Phase

Manual

Automatic

Содержание 4SE-DS series

Страница 1: ...product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton Piqua O...

Страница 2: ...7 DOUBLE SEAL CROSS SECTION Fig 17 18 DOUBLE SEAL EXPLODED VIEW Fig 18 19 PARTS LIST 20 22 RETURNED GOODS POLICY 23 WARRANTY 24 START UP REPORT 25 26 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT...

Страница 3: ...insert ngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety d...

Страница 4: ...l Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 240 480 is Tri voltage motor 600V Requires overload...

Страница 5: ...out vanes on Back side Dynamically balanced ISO G6 3 Material Cast Iron ASTM A 48 Class 30 SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top co...

Страница 6: ...n or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage ef uent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations...

Страница 7: ...ntinuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 440 480 0 75 7 5 600 0 60 6 0 C 4 3 Moisture Sensors DS Models Optional A normally open N O detector is installed in the pump seal c...

Страница 8: ...1 13 7 15 4 14 4 SOW 0 570 14 5 5 49 6 28 4SE1944DS 1 9 480 3 60 1750 B 2 5 7 7 14 4 SOW 0 570 14 5 21 96 24 51 4SE1954DS 1 9 600 3 60 1750 C 1 9 7 2 14 4 SOW 0 570 14 5 34 36 35 60 Winding Resistanc...

Страница 9: ...e gauge assembly and tighten into hole see Figure 3 Pressurize motor housing to 10 P S I Use soap solution around the sealed areas above the oil level and inspect joints for air bubbles For sealed are...

Страница 10: ...ation disassemble volute and impeller as outlined in paragraph F 2 1 If further repair is required remove retaining ring 28d spring 28c and rotating member 28b from shaft see Figures 5 6 Examine all s...

Страница 11: ...tor and Bearing Service F 4 1 Disassembly and Inspection To examine or replace the motor 7 capacitor 9 single phase units controls 56 optional and bearing 25 drain oil from motor as outlined in paragr...

Страница 12: ...ce department Bearings When replacing bearing be careful not to damage the rotor or shaft threads Clean the shaft thoroughly Press bearing 25 on the motor shaft position squarely onto the shaft applyi...

Страница 13: ...ragraph G 2 4 Part description 5 Item part number 6 Quantity required 7 Shipping instructions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which appears in t...

Страница 14: ...14 FIGURE 13 CONTIUED...

Страница 15: ...Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is se...

Страница 16: ...16 FIGURE 15 4SE L Series Single Seal...

Страница 17: ...17 FIGURE 16 4SE L Series Single Seal...

Страница 18: ...18 FIGURE 17 4SE DS Series Double Seal...

Страница 19: ...19 FIGURE 18 4SE DS Series Double Seal...

Страница 20: ...1 034964 Capacitor 30MFD 1 Phase 10 1 039858 Capacitor Bracket 1 Phase 11 4 1 129 1 Hex Hd Cap Screw Std 5 16 18 x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12...

Страница 21: ...46TR 4 00 Dia 34 3 005808 Nipple 35 3 003479 Cap 36 1 027344 Gasket 39 1 014270 Pipe Plug 375 NPT ZP 41 A R Loctite242 42 A R Permatex2C 44 1 003217 Pipe Plug All double seal 25 NPT ZP 45 2 5 32 6 Scr...

Страница 22: ...ature Sensor 3 Phase or Moisture Sensor 8 FT 103756A 103741A 103742A 103741A 103740A 15 FT Std 103756 103741 103742 103741 103740 20 FT 103756XA 103741XA 103742XA 103741XA 103740XA 30 FT 103756XC 1037...

Страница 23: ...o Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the e...

Страница 24: ...guarantees in the nature of performance speci cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests...

Страница 25: ...m Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor m...

Страница 26: ...ction Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for...

Страница 27: ...CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Syst...

Страница 28: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE...

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