Barnes 4SE-DS series Скачать руководство пользователя страница 11

11

IMPORTANT ! - DO NOT hammer on the seal 
pusher- it will damage the seal face.

Make sure the stationary member is in straight. Slide a bullet 
over motor shaft. Lightly oil 

(DO NOT use grease)

 shaft, bullet 

and inner surface of bellows on rotating member (28b) see 
Figure 9. With lapped surface of rotating member (28b) facing 
inward toward stationary member, slide rotating member over 
bullet and onto shaft, using seal pusher, until lapped faces of 
(28a) and (28b) are together (see Figure 8).

It is extremely important to keep seal faces clean during 
assembly. Dirt particles lodged between these faces will cause 
the seal to leak. Place spring (28c) over shaft and in place on 
rotating member (28b), making sure it is seated on retainer and 
not cocked or resting on bellows tail. Slide retaining ring (28d) 
over shaft and let rest on spring (28c). Replace snap ring (32) 
in groove of shaft. Set square-ring (27) in groove on outer seal 
plate (29) and place outer seal plate (29) onto inner seal plate 
(5). Replace socket head cap screws (64) and torque to 60 in-
lbs.

Outer Seal (All Units) -

 Press stationary member (28a) fi rmly 

into outer seal plate (5, or 29 on DS Units) as described above. 
Slide rotating member (28b) onto stationary member using seal 
pusher as described above. Place spring (28c) and retaining 
ring (28d) onto rotating member (28b). Assemble impeller and 
volute as outlined in paragraph F-2.2. Replace oil as outlined 
in paragraph F-1.4.

F-4) Motor and Bearing Service

F-4.1) Disassembly and Inspection:

To examine or replace the motor (7), capacitor (9, single phase 
units), controls (56, optional), and bearing (25), drain oil from 
motor as outlined in paragraph F-1.1. Disassemble volute and 
impeller as outlined in paragraph F-2.1 and disassemble shaft 
seal as outlined in paragraph F-3.1.

Position unit upright, using blocks to avoid resting unit on 
shaft. Unscrew cable hex bolts (11) and remove compression 
fl ange (16a) and power cord (16). Remove snap ring (19) 
with a fl at head screwdriver. Pull the terminal block (21) out 
of the housing (6) using a T-bolt or a pair of pliers and a .25-
20 screw in the threads of the terminal block (21). Be sure to 
leave slack on the motor leads connected underneath. Use 
needle nose pliers to pull each female connector off of the pins 
on the underside of the terminal block (21) see Figure 10. The 
unit voltage should be noted. Repeat cable and terminal block 
removal procedure for any control cables (56) if equipped. 
Remove socket head cap screws (47). Vertically lift the motor 
housing (6) from seal plate (5) by lifting handle (13). Inspect 
square ring (27) for damage or cuts. Remove the motor bolts 
and lift motor stator from seal plate (5). Disconnect capacitor 
leads from capacitor (9, single phase units). Examine bearing 
(25) and replace if required. If replacement is required, remove 
bearing (25) from motor shaft using a wheel puller or arbor 
press, see Figure 11.

FIGURE 10

FIGURE 7

Stationary Member
(28A) Polished Face Out

Seal Pusher

Seal Plate (5) for L series 
and (29) for DS series

FIGURE 8

Motor & Seal Plate

Bullet

Rotating Member 
(28B)

Seal Pusher

FIGURE 9

Содержание 4SE-DS series

Страница 1: ...product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton Piqua O...

Страница 2: ...7 DOUBLE SEAL CROSS SECTION Fig 17 18 DOUBLE SEAL EXPLODED VIEW Fig 18 19 PARTS LIST 20 22 RETURNED GOODS POLICY 23 WARRANTY 24 START UP REPORT 25 26 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT...

Страница 3: ...insert ngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety d...

Страница 4: ...l Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 240 480 is Tri voltage motor 600V Requires overload...

Страница 5: ...out vanes on Back side Dynamically balanced ISO G6 3 Material Cast Iron ASTM A 48 Class 30 SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top co...

Страница 6: ...n or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage ef uent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations...

Страница 7: ...ntinuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 440 480 0 75 7 5 600 0 60 6 0 C 4 3 Moisture Sensors DS Models Optional A normally open N O detector is installed in the pump seal c...

Страница 8: ...1 13 7 15 4 14 4 SOW 0 570 14 5 5 49 6 28 4SE1944DS 1 9 480 3 60 1750 B 2 5 7 7 14 4 SOW 0 570 14 5 21 96 24 51 4SE1954DS 1 9 600 3 60 1750 C 1 9 7 2 14 4 SOW 0 570 14 5 34 36 35 60 Winding Resistanc...

Страница 9: ...e gauge assembly and tighten into hole see Figure 3 Pressurize motor housing to 10 P S I Use soap solution around the sealed areas above the oil level and inspect joints for air bubbles For sealed are...

Страница 10: ...ation disassemble volute and impeller as outlined in paragraph F 2 1 If further repair is required remove retaining ring 28d spring 28c and rotating member 28b from shaft see Figures 5 6 Examine all s...

Страница 11: ...tor and Bearing Service F 4 1 Disassembly and Inspection To examine or replace the motor 7 capacitor 9 single phase units controls 56 optional and bearing 25 drain oil from motor as outlined in paragr...

Страница 12: ...ce department Bearings When replacing bearing be careful not to damage the rotor or shaft threads Clean the shaft thoroughly Press bearing 25 on the motor shaft position squarely onto the shaft applyi...

Страница 13: ...ragraph G 2 4 Part description 5 Item part number 6 Quantity required 7 Shipping instructions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which appears in t...

Страница 14: ...14 FIGURE 13 CONTIUED...

Страница 15: ...Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is se...

Страница 16: ...16 FIGURE 15 4SE L Series Single Seal...

Страница 17: ...17 FIGURE 16 4SE L Series Single Seal...

Страница 18: ...18 FIGURE 17 4SE DS Series Double Seal...

Страница 19: ...19 FIGURE 18 4SE DS Series Double Seal...

Страница 20: ...1 034964 Capacitor 30MFD 1 Phase 10 1 039858 Capacitor Bracket 1 Phase 11 4 1 129 1 Hex Hd Cap Screw Std 5 16 18 x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12...

Страница 21: ...46TR 4 00 Dia 34 3 005808 Nipple 35 3 003479 Cap 36 1 027344 Gasket 39 1 014270 Pipe Plug 375 NPT ZP 41 A R Loctite242 42 A R Permatex2C 44 1 003217 Pipe Plug All double seal 25 NPT ZP 45 2 5 32 6 Scr...

Страница 22: ...ature Sensor 3 Phase or Moisture Sensor 8 FT 103756A 103741A 103742A 103741A 103740A 15 FT Std 103756 103741 103742 103741 103740 20 FT 103756XA 103741XA 103742XA 103741XA 103740XA 30 FT 103756XC 1037...

Страница 23: ...o Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the e...

Страница 24: ...guarantees in the nature of performance speci cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests...

Страница 25: ...m Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor m...

Страница 26: ...ction Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for...

Страница 27: ...CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Syst...

Страница 28: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE...

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