Barnes 4SE-DS series Скачать руководство пользователя страница 15

15

TROUBLE SHOOTING

CAUTION !

 Always disconnect the pump from the electrical power source before handling.

If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:

MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER

.

NOTE:

 Not all problems and corrections will apply to each pump model.

PROBLEM

CAUSE

CORRECTION

Pump will not run

1.

 Poor electrical connection, blown fuse, 

tripped breaker or other interruption of power, 
improper power supply.

2.

 Motor or switch inoperative (to isolate 

cause, go to manual operation of pump).

2a.

 Flaot movement restricted.

2b. Switch will not activate pump or is defec-
tive.

3.

 Insuffi cient liquid level.

1. Check all electrical connections for 
security. Have electrician measure current 
in motor leads, if current is within ±20% 
of locked rotor Amps, impeller is probably 
locked. If current is 0, overload may be 
tripped. Remove power, allow pump to cool, 
then recheck current.
2a. Reposition pump or clean basin as 
required to provide adequate clearance for 
fl oat.
2b. Disconnect level control. Set ohmmeter 
for a low range, such as 100 ohms full scale 
and connect to level control leads. Actuate 
level control manually and check to see that 
ohmmeter shows zero ohms for closed switch 
and full scale for open switch. (Float Switch).
3. Make sure liquid level is at least equal to 
suggested turn-on point.
4. Recheck all sizing calculations to 
determine proper pump size.
5. Check discharge line for restrictions, 
including ice if line passes through or into 
cold areas.
6. Remove and examine check valve for 
proper installation and freedom of operation.
7. Open valve.
8. Check cutter for freedom of operation, 
security and condition. Clean cutter and inlet 
of any obstruction.
9. Loosen union slightly to allow trapped air 
to escape.Verify that turn-off level of switch 
is set so that the suction is always fl ooded. 
Clean vent hole.
10. Remove & examine for damage. Replace 
pump stator if required.
11. Repair fi xtures as required to eliminate 
leakage.
12. Check pump temperature limits & fl uid 
temperature.
13. Replace portion of discharge pipe with 
fl exible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and 
outlets.

Pump will not turn off

2a. Float movement restricted.
2b. Switch will not activate pump or is defec-
tive.
4. Excessive infl ow or pump not properly sized 
for application.
9. Pump may be airlocked.
14. H-O-A switch  on panel is in “HAND” posi-
tion

Pump hums but does not run

1. Incorrect voltage
8. Cutter jammed or loose on shaft, worn or 
damaged, inlet plugged.

Pump delivers insuffi cient capacity

1. Incorrect voltage.
4. Excessive infl ow or pump not properly sized 
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed 
backwards.
7. Shut-off valve closed.
8. Cutter jammed or loose on shaft, worn or 
damaged, inlet plugged.
9. Pump may be airlocked.
10. Pump stator damaged/torn.

Pump cycles too frequently or runs 
periodically when fi xtures are not in use

6. Check valve stuck closed or installed 
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.

Pump shuts off and turns on indepen-
dent of switch, (trips thermal overload 
protector). 

CAUTION!

  Pump may start 

unexpectedly. Disconnect power supply.

1. Incorrect voltage.
4. Excessive infl ow or pump not properly sized 
for application.
8. Cutter jammed, loose on shaft, worn or 
damaged, inlet plugged.
12. Excessive water temperature.

Pump operates noisily or vibrates 
excessively

4. Operating at too high a pressure.
5. Discharge restricted.
8. Cutter broken.
13. Piping attachments to buiding structure too 
rigid or too loose.

Содержание 4SE-DS series

Страница 1: ...product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton Piqua O...

Страница 2: ...7 DOUBLE SEAL CROSS SECTION Fig 17 18 DOUBLE SEAL EXPLODED VIEW Fig 18 19 PARTS LIST 20 22 RETURNED GOODS POLICY 23 WARRANTY 24 START UP REPORT 25 26 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT...

Страница 3: ...insert ngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety d...

Страница 4: ...l Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 240 480 is Tri voltage motor 600V Requires overload...

Страница 5: ...out vanes on Back side Dynamically balanced ISO G6 3 Material Cast Iron ASTM A 48 Class 30 SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top co...

Страница 6: ...n or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage ef uent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations...

Страница 7: ...ntinuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 440 480 0 75 7 5 600 0 60 6 0 C 4 3 Moisture Sensors DS Models Optional A normally open N O detector is installed in the pump seal c...

Страница 8: ...1 13 7 15 4 14 4 SOW 0 570 14 5 5 49 6 28 4SE1944DS 1 9 480 3 60 1750 B 2 5 7 7 14 4 SOW 0 570 14 5 21 96 24 51 4SE1954DS 1 9 600 3 60 1750 C 1 9 7 2 14 4 SOW 0 570 14 5 34 36 35 60 Winding Resistanc...

Страница 9: ...e gauge assembly and tighten into hole see Figure 3 Pressurize motor housing to 10 P S I Use soap solution around the sealed areas above the oil level and inspect joints for air bubbles For sealed are...

Страница 10: ...ation disassemble volute and impeller as outlined in paragraph F 2 1 If further repair is required remove retaining ring 28d spring 28c and rotating member 28b from shaft see Figures 5 6 Examine all s...

Страница 11: ...tor and Bearing Service F 4 1 Disassembly and Inspection To examine or replace the motor 7 capacitor 9 single phase units controls 56 optional and bearing 25 drain oil from motor as outlined in paragr...

Страница 12: ...ce department Bearings When replacing bearing be careful not to damage the rotor or shaft threads Clean the shaft thoroughly Press bearing 25 on the motor shaft position squarely onto the shaft applyi...

Страница 13: ...ragraph G 2 4 Part description 5 Item part number 6 Quantity required 7 Shipping instructions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which appears in t...

Страница 14: ...14 FIGURE 13 CONTIUED...

Страница 15: ...Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is se...

Страница 16: ...16 FIGURE 15 4SE L Series Single Seal...

Страница 17: ...17 FIGURE 16 4SE L Series Single Seal...

Страница 18: ...18 FIGURE 17 4SE DS Series Double Seal...

Страница 19: ...19 FIGURE 18 4SE DS Series Double Seal...

Страница 20: ...1 034964 Capacitor 30MFD 1 Phase 10 1 039858 Capacitor Bracket 1 Phase 11 4 1 129 1 Hex Hd Cap Screw Std 5 16 18 x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12...

Страница 21: ...46TR 4 00 Dia 34 3 005808 Nipple 35 3 003479 Cap 36 1 027344 Gasket 39 1 014270 Pipe Plug 375 NPT ZP 41 A R Loctite242 42 A R Permatex2C 44 1 003217 Pipe Plug All double seal 25 NPT ZP 45 2 5 32 6 Scr...

Страница 22: ...ature Sensor 3 Phase or Moisture Sensor 8 FT 103756A 103741A 103742A 103741A 103740A 15 FT Std 103756 103741 103742 103741 103740 20 FT 103756XA 103741XA 103742XA 103741XA 103740XA 30 FT 103756XC 1037...

Страница 23: ...o Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the e...

Страница 24: ...guarantees in the nature of performance speci cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests...

Страница 25: ...m Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor m...

Страница 26: ...ction Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for...

Страница 27: ...CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Syst...

Страница 28: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE...

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