Barnes 4SE-DS series Скачать руководство пользователя страница 12

12

Check motor capacitor (9, single phase units) with an Ohm 
meter by fi rst grounding the capacitor by placing a screwdriver 
across both terminals and then removing screwdriver.  Connect 
Ohm meter (set on high scale) to terminals. If needle moves 
to infi nity (∞) then drifts back, the capacitor is good. If needle 
does not move or moves to infi nity (∞) and does not drift back, 
replace capacitor (9). If moisture sensors (4, optional) are 
damaged, disconnect leads by removing machine screws (45) 
and washers (46) from probes (4).  Remove probes (4) from 
seal plate (5). To test the temperature sensor (50, optional), 
check for continuity between the black and white wires. If 
found to be defective, contact a motor service station or Barnes 
Pumps Service department. Inspect motor winding for shorts 
and check resistance values. Check rotor for wear. If rotor or 
the stator windings are defective, the complete motor must be 
replaced.

IMPORTANT! - All parts must be clean before 
reassembly.

F-4.2) Reassembly:
Moisture Sensors, DS Models -

 If pump is equipped with 

optional moisture sensors, reassemble by applying thread 
compound to threads on probes (4) and install in upper seal 
plate (5), see Figures 17 & 18. Connect wire assemblies (53) 
to probes (4) with washers (46) and machine screws (45).

Thermal Sensors-

 If pump is equipped with optional thermal 

sensors use terminal connectors (52) to connect wire 
assemblies (51) to sensor leads. If found to be defective, 
contact a motor service station or Barnes Pumps Service 
department. 

Bearings-

 When replacing bearing, be careful not to damage 

the rotor or shaft threads. Clean the shaft thoroughly. Press 
bearing (25) on the motor shaft, position squarely onto the 
shaft applying force to the inner race of the bearing only, until 
bearing seats against the retaining ring (24).

Motor-

 Slide lower bearing (25) and motor shaft squarely into 

the seal plate (5) until bearing seats on the bottom. Place 
stator over rotor, lining up motor bolts with holes in seal plate 
(5). Position capacitor (9, single phase units) so that it will lay 
on the opposite side of the cable entry bosses of the motor 
housing (6). Reconnect capacitor leads. Torque motor tie bolts 
to 17 in-lbs. Set square ring (27) in grove on seal plate (5).

F-4.3) Wiring Connections:

Check power cables (16) and control cable (56, if used), for 
cracks or damage and replace if required (see Figure 12). 
Make internal wiring connections which are independent of 
the terminal block as shown, using connectors (48) and wire 
assemblies (49) as required. Do not use wire nuts. Slip motor 
leads andground wire into fi berglass sleeve. Lower motor 
housing (6) down onto seal plate (5) while aligning holes and 
stringing motor leads through the cable entry bore(s).  (Slipping 
cords inside a 1 ft. length of .5” conduit makes this easier). 
Place socket head cap screws (47) through seal plate (5) into 
motor housing (6) and torque to 60 in-lbs. Reconnect motor and 
optional control leads to the underside of the terminal block(s) 
(21), (54 optional) as shown in Figure 13. Note that the pins 
are numbered underneath the terminal block. Place o-ring (20) 
into groove in terminal block and lubricate with dielectric oil. 

FIGURE 11

FIGURE 12

Содержание 4SE-DS series

Страница 1: ...product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written noti cation 420 Third Street 83 West Drive Bramton Piqua O...

Страница 2: ...7 DOUBLE SEAL CROSS SECTION Fig 17 18 DOUBLE SEAL EXPLODED VIEW Fig 18 19 PARTS LIST 20 22 RETURNED GOODS POLICY 23 WARRANTY 24 START UP REPORT 25 26 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT...

Страница 3: ...insert ngers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety d...

Страница 4: ...l Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 240 480 is Tri voltage motor 600V Requires overload...

Страница 5: ...out vanes on Back side Dynamically balanced ISO G6 3 Material Cast Iron ASTM A 48 Class 30 SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top co...

Страница 6: ...n or basin shall be vented in accordance with local plumbing codes This pump is designed to pump sewage ef uent or other nonexplosive or noncorrosive wastewater and shall NOT be installed in locations...

Страница 7: ...ntinuous Amperes Inrush Amperes 110 120 3 00 30 0 220 240 1 50 15 0 440 480 0 75 7 5 600 0 60 6 0 C 4 3 Moisture Sensors DS Models Optional A normally open N O detector is installed in the pump seal c...

Страница 8: ...1 13 7 15 4 14 4 SOW 0 570 14 5 5 49 6 28 4SE1944DS 1 9 480 3 60 1750 B 2 5 7 7 14 4 SOW 0 570 14 5 21 96 24 51 4SE1954DS 1 9 600 3 60 1750 C 1 9 7 2 14 4 SOW 0 570 14 5 34 36 35 60 Winding Resistanc...

Страница 9: ...e gauge assembly and tighten into hole see Figure 3 Pressurize motor housing to 10 P S I Use soap solution around the sealed areas above the oil level and inspect joints for air bubbles For sealed are...

Страница 10: ...ation disassemble volute and impeller as outlined in paragraph F 2 1 If further repair is required remove retaining ring 28d spring 28c and rotating member 28b from shaft see Figures 5 6 Examine all s...

Страница 11: ...tor and Bearing Service F 4 1 Disassembly and Inspection To examine or replace the motor 7 capacitor 9 single phase units controls 56 optional and bearing 25 drain oil from motor as outlined in paragr...

Страница 12: ...ce department Bearings When replacing bearing be careful not to damage the rotor or shaft threads Clean the shaft thoroughly Press bearing 25 on the motor shaft position squarely onto the shaft applyi...

Страница 13: ...ragraph G 2 4 Part description 5 Item part number 6 Quantity required 7 Shipping instructions 8 Billing Instructions G 2 PART NUMBER The part number consists of a six 6 digit number which appears in t...

Страница 14: ...14 FIGURE 13 CONTIUED...

Страница 15: ...Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is se...

Страница 16: ...16 FIGURE 15 4SE L Series Single Seal...

Страница 17: ...17 FIGURE 16 4SE L Series Single Seal...

Страница 18: ...18 FIGURE 17 4SE DS Series Double Seal...

Страница 19: ...19 FIGURE 18 4SE DS Series Double Seal...

Страница 20: ...1 034964 Capacitor 30MFD 1 Phase 10 1 039858 Capacitor Bracket 1 Phase 11 4 1 129 1 Hex Hd Cap Screw Std 5 16 18 x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12...

Страница 21: ...46TR 4 00 Dia 34 3 005808 Nipple 35 3 003479 Cap 36 1 027344 Gasket 39 1 014270 Pipe Plug 375 NPT ZP 41 A R Loctite242 42 A R Permatex2C 44 1 003217 Pipe Plug All double seal 25 NPT ZP 45 2 5 32 6 Scr...

Страница 22: ...ature Sensor 3 Phase or Moisture Sensor 8 FT 103756A 103741A 103742A 103741A 103740A 15 FT Std 103756 103741 103742 103741 103740 20 FT 103756XA 103741XA 103742XA 103741XA 103740XA 30 FT 103756XC 1037...

Страница 23: ...o Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the e...

Страница 24: ...guarantees in the nature of performance speci cations furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests...

Страница 25: ...m Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor m...

Страница 26: ...ction Pump Off L1 L2 L2 L3 L3 L1 Voltage supply at panel line connection Pump On L1 L2 L2 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for...

Страница 27: ...CITY STATE ZIP MODEL NO SERIAL NO PART NO BRAND IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps Syst...

Страница 28: ...CRANE PUMPS SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A FOLD HERE AND TAPE DO NOT STAPLE PLACE STAMP HERE...

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