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29

6 - FAILURE AND FIX

SECTION 6 - TROUBLESHOOTING

GROUP

PROBLEM

CAUSE

REMEDY

 The key on the machine is turned OFF

 T

urn the key ON

 The mushroom emergency switch is not armed

 Arm the switch in the Remote control

 The remote control's battery is low

 Replace the battery and charge this one.

 If leds on receiver don't light on, check internal fuse

 Replace the internal fuse

 Battery fuse is burned out

 Replace Battery fuse inside Battery Box

 Fuse 1 in Fuse case is burned out

 Replace Fuse 1 in Fuse Box

 Machine Battery is low

 Charge the battery

 The starter motor do not work:

 The Logicboard is not working

 Replace the Logicboard

 Fuse of starter (FUSE 1) is burned out

 Replace the Fuse 1

 Check Fuel level

 Check the spark on the spark plug

 Check fuel circuit

 Check the engine's oil level

 Check and clean the 

Air filter

 Defective fuel pump

 Crushed fuel pipeline

 Loose clamp

 Fuel tap in wrong position

 Check the cable XC3

 Check fuse 5 and 6

 Actuator is working

 Actuator is defective

 Check the connecting rod

 Replace the stabilizer or the Logic card

 Engine grumbles and make smoke

 Problem in the fuel

 Check the fuel type or clearness

 Engine starts and stop - makes smoke

 Oil level too high

 Check the oil level and in case drain oil out

 Machine does not respond to the Radio controller

 One driver can't connect to the other

 T

urn the key OFF and restart

 Drivers or E-Motor defective

 Check the Failure code

 Main Fuse (big ones) are melted

 Replace the big Fuse in the lower part of electric cabinet

 The E-Motor brakes are not connected

 Connect the Brake cable plugs

 Check the cable XC1

 Check fuse 3 and 4

 Actuator is defective

 Check the connecting fork

 Actuator is moving

 Check the mechanical connection of the 

Actuator

 Stop the machine and replace the blade and fasteners

 (See part 7.1.6)

 Drive

 The machine do not move at all

 Remote control

 It is not possible to connect

 Power supply

 No Bip tune on switch key turn ON

 Engine

 The engine don't start

 The starter motor turn but engine do not start

 No petrol in the circuit

 Throttle is not working

 Actuator is not working

 (Only EFI Motor) 

Tension stabilizer is not working

 High Adjustment

 The Height adjustment doesn't work

 Actuator is not working

 Cutting system

 High vibration and noise in the machine

The blade is broken or bended

Содержание TracMow 95 EVO

Страница 1: ...BHV Barbieri Hybrid Vehicle REMOTE CONTROLLED GRASSLAND MOWER BARBIERI GROUP BARBIERI GROUP MADE IN ITALY Operator s Manual MODEL 95 evo ENGLISH...

Страница 2: ...vo Drive you can work more efficiently and safely The BeaConNet is a beacon on the machine that changes color to inform you of all dangerous situations and the status of the vehicle The vibration of t...

Страница 3: ...GER 50m 1m Operator with PPE only Operator with PPE only N o p e o p l e o r a n i m a l s a l l o w e d i n s i d e t h i s p e r i m e t e r N o people or animals allowed inside this perim e t e r G...

Страница 4: ...ich have to be taken to avoid the danger Ignoring these precautions can cause serious damages to the machine ATTENTION This warning is used in the handbook safety messages when the danger can cause mi...

Страница 5: ...ility for any damage or accident derived by the machine ONLY ONE OPERATOR The machine was designed to be used by one operator only The presence of other people in the closeness could be dangerous for...

Страница 6: ...5 NOTES...

Страница 7: ...1 Access to working area 5 11 1 Loading unloading on from truck 5 12 Safety on working area 5 13 Use of Compass Drive optional SECTION 6 TROUBLESHOOTING 6 1 List of Radiocontroller errors SECTION 7 MA...

Страница 8: ...ontacting the dealer for repairs or to order spare parts the following identification numbers of the machine must be noted Model and chassis number Engine type and serial number Chassis number Type Fi...

Страница 9: ...ponge Radio Technology AFA Autom Frequency Agility Fuel capacity 32 Lt Joystick Optic Fuel consumption 3 5 L h 3000 rpm Reach 200 m Engine oil capacity 2 Lt Norms Comm Protocol CAN SAE J1939 Alternato...

Страница 10: ...owing Kawasaki Motor FS730V 4 strokes with original muffler Acoustic pressure level LpAm 94 6 dB A Acoustic power level LwA 107 5 dB A 1 3 Vibrations The vibrations level was obtained with the machine...

Страница 11: ...y reason the machine with a wear damaged or missing safety ele ment Replace the safety component with genuine parts before to use the machine The use of the machine without efficient safety element ca...

Страница 12: ...E mark safety pictures and indications are applied on the machine and mentioned in the fig 4 WARNING BEFORE SERVICING Read the technical instructions in the operation manual before servicing the machi...

Страница 13: ...No modification to the machine or use of not genuine spare parts can be done without the Manufacturer consent This praxis can lead to very dangerous and unpredictable situation and will anyway nullify...

Страница 14: ...aust will most likely reach temperatures above 80 ATTENTION Danger of scalding 20 Keep the area of work clear and clean 21 Only use the machine in clear visibility 22 If you hit any objects during the...

Страница 15: ...e in the Country where the machine is operating 35 Never refuel in confined places in vicinity of open flames or near the source of sparks No smoking during fuel handling 36 Never start the engine in...

Страница 16: ...ing the machine 3 2 PRELIMINARY TESTS Before to use the machine for the first time it is necessary to verify Engine oil level see Cap 7 1 1 Fuel level in the tank see Cap 7 1 3 Battery charge on the R...

Страница 17: ...vodrive B Crawler s roller I Power key P Antenna C Drive wheel J Engine Air inlet Q Remote control D Crawler Belt K Oil deepstick R Fron Flap guard E Rear Flap guard L Emergency switch S Blade support...

Страница 18: ...recommend not to use the machine at the full power It is also necessary to leave the engine running for few minutes at the idle speed for warming after starting A sudden use at the max power just afte...

Страница 19: ...e of EM coupling knives and belts see chapter 7 2 7 4 4 ELECTRICAL SYSTEM The machine is driven electrically 4 microprocessors control the functions of the machine to ensure maximum safety at all time...

Страница 20: ...GHz and AFA technology Auto matic Frequency Adjustment which automatically searches for the freest transmission frequency in the event of interference Special Functions The radio control is equipped...

Страница 21: ...Alarm code With Lever SPEED With Lever Speed limiter Engine Speed Button PTO EQUIPMENT When you press the Voltage at the AUX socket Swicth on PTO shafts Button Flashing leaming trajectories SERVO DRI...

Страница 22: ...is not connected To connect the radio control press the green button A Fig 10 on the left and wait for the green light H and the blue light L to start flashing When both lamps flash press the green b...

Страница 23: ...rface suitable for parking 5 4 DRIVE Fig 13 Check that the lever 8 is set in the UPPER position This lever reverse the motion Move the Joystick G Fig 10 FORWARD gradually and continuously The machine...

Страница 24: ...n a flat ground If this was not possible stop across the slope so that the machine cannot move in the event of a brake fault 5 7 PTO Mowing Blade Switching ON Fig 15 When the machine is ready to drive...

Страница 25: ...sary to mantein it and to make some controls everytime you use it These maintenance operations include safety devices whi ch are crucial to assure the safety Moreover this machine normally works in a...

Страница 26: ...the truck or trailer Use ramps with the same or better specifications mentioned below Specifications of the ramps Length more than 4 times the height of the platform of the truck Width effective width...

Страница 27: ...ed to stay inside the perimeter of 50 m Radius inside the white area only if it wear the Personal Protective Equipment prescribed DANGER Do not allow for any reason the people to enter into the DANGER...

Страница 28: ...9 SAFE AREA DANGER 50m 1m Operator with PPE only Operator with PPE only N o p e o p l e o r a n i m a l s a l l o w e d i n s i d e t h i s p e r i m e t e r N o people or animals allowed inside this...

Страница 29: ...onds The machine begins to follow the defined path d If the remote control joystick is touched the ServoDrive disengages automatically and the operator regains control of the machine e By moving the m...

Страница 30: ...c card Engine grumbles and make smoke Problem in the fuel Check the fuel type or clearness Engine starts and stop makes smoke Oil level too high Check the oil level and in case drain oil out Machine d...

Страница 31: ...ension 48V 07 A2 A3 A4 B Power error Power section anomaly 08 A2 A3 A4 R Driver limit temperature Let cool down the driver 09 A2 A3 A4 R Engine limit temperature Let cool down the engine 12 A2 A3 A4 R...

Страница 32: ...ntenance points A Engine oil drain cap E Air filter I Blade B Fuel filter F Battery L Blade fasteners C Fuel tank cap G Belt D Engine oil filling cap H Mower deck protection Fr Rear Lubrication point...

Страница 33: ...s air filter Fig 20 E For the engine to function properly it is important to check that the engine s air filter or co oling elements are free from clogged stubble in the airflow Clean these items freq...

Страница 34: ...awler tension and their conditions It is important to check the condition of the tracks to prevent them from coming out of the guides while you are working If their tension is not sufficient upon insp...

Страница 35: ...screws washers and bushings before use The reorder codes for the individual components are displayed to facilitate replacement How to check the blade The knife rotates at high speed so abnormal wear...

Страница 36: ...50 hours of operation which is the engine break in time This change removes the floating metallic particles created by the rotating parts Let the engine run for a few minutes to warm up Before you st...

Страница 37: ...inside Battery condition Rubber pipe Radio controller s battery Charge every time Cutting blade belt Adjust tension Cutting blade condition See part 7 1 6 Cutting blade fasteners See part 7 1 6 Front...

Страница 38: ...ngine air filter and air intake This measure protects the service life of the engine and ensures greater efficiency and lower fuel consumption For cleaning the filter see chapter 7 1 2 Use compressed...

Страница 39: ...cutting deck must be removed see Fig 30 7 2 7 Blade sharpeing and replacing The blade of this mulching machine is turning very fast so that a small damage in one single blade can create an imbalance w...

Страница 40: ...ing 5mm 30 Refit the blade holder Tightening torque 160Nm Carefully lay the machine on the floor NOTE For easier loosening of the blade fixing screw E Fig 30 remove the belt guard Z Fig 7 Lock the nut...

Страница 41: ...wrench and loosen the lock nut screwed to the pin Once loosened unscrew the pin with a 12mm Allen key To facilitate the exit of the track it is recommended to completely unscrew the pin inside the tr...

Страница 42: ...to come out of the guides In this condition it is advisable to insert the tensor lock by lowering the locking bracket With a strong side shift the block does not leave any space between the rail and...

Страница 43: ...ended to charge both batteries before starting work A battery charger is supplied with the radio control to charge the battery Charger technical data Power supply voltage 230V AC Power demand 35mA AC...

Страница 44: ...f electric or electronic waste material Waste separation contributes to protecting the environment and facilitates recycling Pb Battery Dispose the battery properly because the lead included in a batt...

Страница 45: ...ult of improper repair work or or which are subject to natural wear and tear see instructions in the operating instructions are excluded from the guarantee The warranty will be void if the device is r...

Страница 46: ...and the terms of warranty are those conceded by the engine s manufactu rer the on guarantee assistance will have to be strictly executed in the Authorized service centres For further information see t...

Страница 47: ...FS 730 V 17 2 kW 480 TheobjectofthedeclarationdescribedaboveisinconformitywiththerelevantUnionharmonisationlegislation MACHINERY DIRECTIVE MD 2006 42 EC ELECTROMAGNETIC COMPATIBILITY DIRECTIVE EMC 20...

Страница 48: ...IERI GROUP BARBIERI GROUP MADE IN ITALY BARBIERI SRL Power Product Registered office 00144 ROMA RM PIAZZALE LUIGI STURZO N 15 Production site Factory Via Seccalegno 23 36040 SOSSANO VI Italy Tel 39 04...

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