background image

WARNING! practice correct 

lifting techniques and use 

suitable equipment

position bottom rail here

“U” bolt axle clamp

WARNING! Axle must be securely clamped 
otherwise door will lose spring tension.

doors up to 5100mm* high

* R2L only available in WA 

   up to 3300mm 

2.3  place door on brackets

a)   

 

Check the axle length and cut if sideroom is limited. Before 

cutting, make sure the floating axle is free and centred 

 

(Fig 2.3.1)

. Centre will be found by rotating the axle a quarter turn 

in either direction then releasing . With centre found, make a clear 

mark on the axle against the hub for later reference.  

b)  With the door the correct way round (the curtain rolls down the rear 

of the opening) carefully lift door onto the brackets using block 

and tackles attached to the door axles, or other suitable lifting 

equipment – to avoid curtain damage.

c)  Loosely fit “U” bolt 

J

 and/or saddle 

K

,  or double saddle and 

position the door so that it overlaps the opening evenly both sides 

so that the axle is positioned on the bracket arm slots as far forward 

as possible 

(Fig 2.3.2)

 Fitting the saddles eliminates the door falling 

from the brackets.

d)  Centre the door with the opening, while ensuring the floating axle is 

also centred with the door.  
Do this by lining up previous marks with the hub, then lift both the 

axle and the door together until it is centred with the opening. 

Rotate both the door and the axle so that the bottom rail is level with 

the arm of the bracket. 

e)  Now tighten the“U” bolts saddle 

K

,  or double saddle (door size 

dependent), using washers under nuts  

L

, to a torque of 40 newton 

metres or 30 ft.lb. 

 

centering axle

axle “floats” in

either direction

TWO PERSON LIFT:

 this product requires a two person lift to raise onto the brackets. Use proper techniques 

and equipment to lift the door from the trailer and up onto brackets.

J

L

M

CAUTION:

 

DO NOT CUT THE PLASTIC WRAP OR PACKAGING YET 

Fig: 2.3.1

Fig: 2.3.2

saddle

U-bolt

doors up to 3000mm* high

* R2L only available in WA 

   above 2400mm 

saddles

10mm bolts

L

M

9

Roll-A-Door

®

 Series 2 installation instructions

Содержание Roll-A-Door 2 Series

Страница 1: ...www bnd com au Series 2 installation instructions These instructions are intended for professional garage door installers All references are taken from inside looking out DOC 165007_01 RELEASED 28 10 19 ...

Страница 2: ...or on brackets 9 2 4 install guides 10 2 4 1 positioning guides 10 2 4 2 creating proper guide lead in 10 2 5 tension the springs 11 2 6 locking 11 2 6 1 doors with openers 11 2 6 2 centre locking bar 12 2 7 troubleshooting 13 2 8 centralise the axle when door is mounted 13 2 9 adjusting spring tension 14 2 9 1 hand operated and direct drive doors only 14 2 9 2 doors with planetary geared chain wh...

Страница 3: ...ticularly for the installation of some parts of the doors as the unrolled cut out edges presents a very sharp edge CAUTION Muscular strain Practice correct lifting techniques when required to lift the door Use mechanical aids such as lifting devices forklift and cranes where possible Avoid twisting Use correct technique of knotted rope installation aids Fall from ladder Ensure ladder is the correc...

Страница 4: ...gth c Recommendations for old materials or materials not in good condition are not included If in doubt about the strength of the material seek specialist advice d Fasteners for brackets in masonry should be at least 5 16 x 2 5 long or metric equivalent material fastener type s diameter or type length of fastener see note BKT GUIDE New Solid Brick Coach Bolts Hex Lag Screw combined with wall plugs...

Страница 5: ...eroom and fixing is available Fig 1 4 1 opening height The door opening height or drive through clearance indicates the distance between the ground and rubber seal at the bottom of the door with door fully open headroom A minimum headroom is required for all doors Refer to Fig 1 4 2 1 4 5 for measurements If the door is installed lower into the opening than shown in Fig 1 4 2 additional loss of do...

Страница 6: ...0 410 460 230 290 90 hand operated 2401 3300 up to 5500 137 145 90 510 535 260 250 40 35 planetary gearing 137 145 90 460 500 230 290 60 35 planetary gearing 3301 4200 up to 5500 137 145 90 550 575 280 270 20 35 planetary gearing 4201 5100 up to 5500 137 145 90 590 615 300 290 0 35 planetary gearing A1 A2 are the minimum measurements for with and without an opener If an opener is installed there i...

Страница 7: ... QTY QTY A ROLLED PLASTIC WRAPPED DOOR 1 1 B BRACKETS LEFT AND RIGHT HANDED 2 2 C DOORS GUIDES LEFT AND RIGHT HANDED 2 2 D STEEL LOCKING BARS 2 SMALL PARTS BAG CONTAINING E BOTTOM RAIL STOPS AND SCREWS 2 2 F FACEPLATE AND LOCK ASSEMBLY 1 G MUSHROOM HEAD SCREWS FOR LOCKING BAR 2 H LOCKING BAR COVERS 2 I LOCKING BAR RETAINER 2 J U BOLTS 2 2 K AXLE BRACKET SADDLES 2 2 L NUTS FOR U BOLTS 4 4 M SMALL W...

Страница 8: ...or to operate Fig 2 1 1 Fig 2 2 1 dimension panel height mm width mm A B C E F A1 A2 Recommended up to 2400 up to 5500 220 135 135 530 240 290 220 135 135 500 210 290 2401 3300 up to 5500 220 190 135 550 260 290 220 190 135 520 230 290 3301 4200 up to 5500 220 190 135 570 280 290 4201 5100 up to 5500 220 190 135 590 300 290 Restricted up to 2400 up to 5500 137 90 90 470 240 230 137 90 90 410 230 2...

Страница 9: ...verlaps the opening evenly both sides so that the axle is positioned on the bracket arm slots as far forward as possible Fig 2 3 2 Fitting the saddles eliminates the door falling from the brackets d Centre the door with the opening while ensuring the floating axle is also centred with the door Do this by lining up previous marks with the hub then lift both the axle and the door together until it i...

Страница 10: ... steelwork is usually not recommended e With the top of the 2nd guide level with the first repeat c and d The shape of lead in is critical for successful door operation and trouble free performance The shape of lead in needs to be formed by the installer refer to fig 2 4 3 a With multigrips bend top 5mm of lead in approximately 45 to prevent Nylofelt catching on lead in b Bend lead in from door st...

Страница 11: ...the door operation by moving it up and down The curtain must feed in smoothly without bumping adjust lead in as required Step 2 4 2 rail stop head stop 2 6 locking If the door is going to be fitted with an opener the locking bars retainers and locking bar covers do not need to be installed Proceed as per below then move to section 2 7 a Fit faceplate F to outside of door where the hook will latch ...

Страница 12: ...10mm Ensure top of slot remains in line with top of locking bar Fig 2 6 6 g Slide bars D through the guide slot then back onto lock arms Screw on securely using the counter sunk screws Ensure that locking bars do not protrude more than 20mm beyond guide when engaged in locked position It may be necessary to adjust the length of the bars h Ensure a clean and dry guide surface Wipe guide with clean ...

Страница 13: ...d tie two ropes around the door roll approximately 300mm from each end as a safety precaution b With a person at each end of the door hold the axle firmly with a large pip wrench Stillson at least 450mm long c Loosen the U bolt nuts at both ends and KEEP A FIRM GRIP ON WRENCH d Move the axle to the RIGHT between 20 40mm e Re tighten U bolts before releasing pipe wrench f Test and repeat if further...

Страница 14: ...tension needs adjusting and the door is fitted with Planetary Gearing then follow the steps below a Ensure that the door is in the OPEN position b With the door rolled up tie a rope around the centre of the door roll and use vice grips to clamp the guides just under the bottom rail of the door to prevent the door from closing suddenly during the re tensioning process as a safety precaution c Secur...

Страница 15: ...ated Failure to do so will result in unrolling of door causing damage optional padbolt type locking Assemble locking bar as shown in Fig 3 1 1 ensuring head stop is fitted Fig 3 1 1 internal waist high slide bolt left hand side shown viewed from inside With door fully closed check that bolt slides through guide Adjust hole if necessary Fig 3 1 2 15 Roll A Door Series 2 installation instructions ...

Страница 16: ...corded it can be found stamped into the locking arm at the back of the mechanism NYLOFELT On no account should you use grease or oil in the door guides or on the Nylofelt running strips the grease or oil will clog the Nylofelt and spoil the operation of the door An occasional wipe with a cloth dampened with mineral turps or methylated spirits down the inside of each guide is very beneficial in rem...

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