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Washer-Extractor

HP Series Installation and Operation Manual

Revision 2.0

22-Apr-2015

B&C Technologies

Panama City, FL

(850) 249-2222

(850) 249-2226 FAX
www.bandctech.com

Содержание HP series

Страница 1: ...Washer Extractor HP Series Installation and Operation Manual Revision 2 0 22 Apr 2015 B C Technologies Panama City FL 850 249 2222 850 249 2226 FAX www bandctech com ...

Страница 2: ......

Страница 3: ...ection and Uncrating HP 65 Technical Specs HP 125 Technical Specs Dimensional Clearance Foundation Drain Connection Electrical Installation Water Connection Steam Connection External Chemicals Function Test Routine Maintenance Decomissioning 3 3 4 5 5 6 11 13 14 15 17 18 22 23 24 25 26 29 31 36 B C Technologies Panama City FL 850 249 2222 850 249 2226 FAX www bandctech com ...

Страница 4: ...ay and tomorrow The high speed final extraction saves time and energy in the finishing operation A single compartment supply dispenser for powder and liquid detergents is standard five compartment optional and the machine is designed to accept the connection of 8 additional external chemical lines and pumps Additional chemical connections are available as an option The HP series is also prepared t...

Страница 5: ... 150 502 High extract 3 G rpm 300 825 200 579 Diameter mm in 450 17 7 508 20 Height of door bottom above floor mm in 635 25 400 28 Number of motors Size of motor kW Hp 3 7 5 7 5 10 Hot water size Cold water size Additional water inlet Number of drains Drain size mm in 76 2 3 76 2 3 Steam inlet size 208 240VAC 50 60Hz 1PH Amps Breaker 14 15 n a n a 208 240VAC 50 60Hz 3PH Amps Breaker 8 15 32 40 380...

Страница 6: ...rds should always be in place when the machine is in operation Be careful when servicing any drive mechanism This warning symbol indicates the presence of possibly dangerous chemicals Proper precautions should be taken when handling corrosive or caustic material This warning symbol indicates the presence of hot surfaces that could cause serious burns Stainless steel and steam lines can become extr...

Страница 7: ...hine is operating If necessary check the door safety interlock and sensors for proper operation Consult the service manual or call a qualified service technician if necessary B When the washers loading door is open it should not be possible to start the machine Verify this by attempting to start the washer with the door open Also close the door without locking it and verify that it is not possible...

Страница 8: ...ning signs are present and legible Missing or illegible signs must be replaced immediately Make certain that spares are available 2 Check door interlock before starting operation of the machine see safety check list 3 Do not attempt to operate the machine if any of the following conditions are present 3 1 The door does not remain securely locked during the entire cycle 3 2 Excessively high water l...

Страница 9: ...periodically Louvers screens or other separating devices may reduce the available air opening significantly 4 Radio Frequency Emissions A filter is available for machines in installations where floor space is shared with equipment sensitive to radio frequency emissions All machines that are shipped to CE countries are equipped with this filter and comply with the EMI regulations 5 Elevation If the...

Страница 10: ...rsonal injuries For machines equipped with optional steam heat install piping in accordance with approved commercial steam practices Failure to iinstall the supplied steam filter may void the warranty 3 Drainage System Provide drain lines or troughs large enough to accommodate the total quantity of water that could be dumped if all machines on the site drained at the same time from the highest att...

Страница 11: ... buck boost transformer is recommended If voltage is above 240V or 480V a buck boost transformer is required unless the factory advises differently 4 Sufficient space to perform service procedures and routine preventive maintenance is especially important for machines equipped with AC drives Misuse Even though this machine is an atmospheric vessel never use it for any purpose other than washing fa...

Страница 12: ...nd any other vital functions of the wash program The computer can even record cycles and data of importance that could be used for maintenance purpose The steam if installed is injected in the bottom of the shell via a steam injector The steam is controlled by a steam valve that is programmed by the micro computer The cylinder is perforated allowing water to pass through and drain from within duri...

Страница 13: ...g the appropriate supply in each Supplies are flushed into the machine at the proper time in the cycle controlled by the micro computer Holes are provided at the rear of the machine for connection to an external central liquid supply unit Electrical connections are provided for the liquid supply unit on a terminal strip inside the rear control module Refer to page for connection details ...

Страница 14: ...nd file a written claim immediately Customer Service If literature or replacement parts are required contact the source from whom the machine was purchased or contact B C Technologies 850 249 2222 850 249 2226 FAX info bandctech com www bandctech com for the name of the nearest authorized parts distributor A record of each machine is on file with the manufacturer The serial number decal is located...

Страница 15: ...Installation HP 65 Technical Specifications 14 ...

Страница 16: ...Installation HP 125 Technical Specifications 15 ...

Страница 17: ... are approximate and subject to normal manufacturing tolerances If exact dimensions are required for construction purposes request certified drawings from the factory We reserve the right to make changes at any time without notice 16 Installation Dimensional Clearances A B C D UNITS UNITS Metric US A Minimum rear clearance mm in 760 30 305 12 B Minimum clearance between machine and wall mm in 455 ...

Страница 18: ...table working height may be used Use care when designing a base as the forces generated during extract are extreme The base must be adequately tied into existing floor Do not attempt to install this machine on wooden flooring of any kind above ground level or over basements Installation must be slab on grade or equal Ensure that the machine is installed on a level floor of sufficient strength and ...

Страница 19: ...Front of Machine 18 Installation Foundation Bolt Location Typical Grouting Pattern 5 each side ...

Страница 20: ...ed proceed as follows Place the machine adjacent to the foundation Do not attempt to move it by pushing on the sides 1 Remove the wood skid by unscrewing the carriage bolts holding it to the bottom frame of the machine 2 Carefully place the machine over the anchor bolts Raise and level it 1 2 inch above the floor on four points using spacers that can be removed 3 Fill the spaces between the machin...

Страница 21: ...y allowing the machine to settle into the wet grout 5 Attached the mounting bolt washers and lock nuts to the anchor bolts after the grout has hardened Tighten the lock nuts by even increments one after the other until all are tightened evenly and the machine is fastened securely to the floor The nuts should be tightened in a diagonal fashion which will help ensure equal tension at all anchor poin...

Страница 22: ...INE HP 65 16 93 430 00 20 87 530 00 31 50 800 00 35 43 900 00 31 89 810 36 10 917 38 11 968 47 67 1210 83 44 82 1138 46 16 93 430 00 20 87 530 00 31 50 800 00 35 43 900 00 23 23 590 28 74 730 31 22 793 42 37 1076 15 39 14 994 03 FRONT OF MACHINE HP 65 HP 125 Mounting Bolt Installation The HP 125 uses 5 8 11 x 8 bolts Embed the bolts in 3500 psi reinforced concrete with a minimum of 12 thickness Th...

Страница 23: ...a sump pump should be used when gravity drainage is not possible such as in below ground level installations Before any deviation from specified installation procedures is attempted the customer or installer should contact the manufacturer Increasing the drain hose length installing elbows or causing bends will decrease drain flow rate and increase drain time impairing machine performance If the d...

Страница 24: ...involved If this warning is not observed personal injury or equipment damage resulting in voiding the warranty may result When controlling the AC drive with a parameter unit the machine s computer and its safety features are bypassed This would allow the basket to rotate at high speeds with the door open When using a parameter unit to control the AC drive a large sign should be placed on the front...

Страница 25: ...f correct size installed in accordance with National Electric Code USA or other applicable codes is also acceptable The connection must be made by a qualified electrician using the wiring diagram provided with the machine See the Electrical Connection data Chart for correct wire sizes For personal safety and for proper operation the machine must be grounded in accordance with state and local codes...

Страница 26: ... two minutes prior to initial use Use flexible hoses and install separate screen filters in the lines to keep rust and other foreign particles out of the solenoid valves Hang the hoses in a large loop Do not allow the hoses to kink The water connections to the machine should be supplied by a hot and cold water line of least the sizes shown in the table below Installation of additional machines wil...

Страница 27: ... machines equipped with optional steam heat install piping in accordance with approved commercial steam practices Steam requirements are shown in the table below Failure to install a steam filter may void the warranty STEAM INLET and CONSUMPTION Steam inlet size DN in 13 1 2 20 3 4 Required steam to heat bath 10F 5 55C LOW kg lbs 1 5 3 2 3 8 8 4 Required steam to heat bath 10F 5 55C HIGH kg lbs 1 ...

Страница 28: ...ng procedures must be observed when connecting any chemical injector to the washer extractor See the figure for a typical supply injection system setup Undiluted chemicals dripping can damage the machine Therefore all chemicals supply dispenser pumps must be mounted below the washer s injection point All dispenser tubing should also run below the injection point Loops do not prevent drips if these...

Страница 29: ...ns should be made via the supplied nipples or the flushing connection You must drill the nipples prior to use max 1 4 bit A NPT connection is also provided for flushing systems The supply compartment on the HP 125 is located on the left side of the machine Supply cups can be accessed by opening the dispenser lid The supply cups can be removed and filled as desired Supply compartments are numbered ...

Страница 30: ...rating as this cause damage to the washer extractor circuitry Any injection system pump which requires 24 220V AC must be powered by a separate external power source Electrical Connections Attempting to obtain power from the machine terminals may damage the machine circuit and or the chemical injection system Consult the chemical injection supply system instructions for operational details 28 Inst...

Страница 31: ...nd attempt to start the machine The washer should not start with the door unlocked c Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should not open If the door lock and interlock are not functioning properly call a service technician 7 For standard processing select program 30 by pressing key 3 and key 0 on the keypad Then press enter and...

Страница 32: ...door When you start a wash program the door lock is securely disabled so that the door cannot be accidentally opened Periodic Maintenance The door should be tested every day for safe operation by trying to start a program with the door open If the machine will begin operation in this state it should immediately be removed from service locked out and a qualified service technician called to repair ...

Страница 33: ...eaks 2 Inspect steam hose connections for leaks where applicable 3 Verify that insulation is intact on all external wires and that all connections are secured If bare wire is evident call a service technician 4 Check door interlock before starting operation a Attempt to start the washer with the door open The washer should not start with the door open b Close the door without locking it and attemp...

Страница 34: ...achine a Use a premium grade lithium based 2 grease Never mix two types of grease such as petroleum and silicone b Pump the grease gun slowly permitting only the following number of strokes 1 Bearing grease fitting 2 strokes 2 Seal grease fitting 1 stroke Do not pump the grease gun if grease comes out of the bearing housing This can result in over lubrication causing damage to bearings and seals 2...

Страница 35: ... tensioned Belt tensioning is straightforward and accomplished by loosening the tension adjusting bolts and adjusting the belts to the proper tension Then the bolts should be tightened See figure c Verify that V belts are properly aligned by checking pulley alignment Place a straightedge across both pulley faces The straight edge should make contact with the pulleys in four places See figure STRAI...

Страница 36: ...0 Clean external water and steam filters Quarterly NOTE Disconnect power to the machine before performing the quarterly maintenance procedures 1 Tighten door hinges and fasteners if necessary 2 Tighten anchor bolts if necessary 3 Check all painted surfaces for bare metal matching paint is available from the manufacturer a If bare metal is showing paint with primer or solvent based paint b If rust ...

Страница 37: ...steel brushes on the stainless steel Use stainless steel wool or soft non metal bristle brushes 5 If the stainless steel appears to be rusting the source of the rust may actually be an iron or steel part not made of stainless steel such as a nail or screw One remedy is to paint all carbon steel parts with a heavy protective coating Stainless steel fasteners should be used when possible 6 Discolora...

Страница 38: ...4 Disconnect hoses a Disconnect drain hose from sump gutter or drain b Turn off water supply Disconnect individual hot and cold water inlet hoses from the machine c Disconnect the compressed air supply to the machine d Allow time for residual water in the machine to drain Then disconnect drain hoses from the machine e Disconnect necessary plumbing on the re circulation system if applicable 5 Disco...

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