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Masoneilan 35002 Series Camflex II Instruction Manual  |  12

Copyright 2020 Baker Hughes Company. All rights reserved.

E.  

Replace  lever  (34)  on  valve  shaft  (19)  and  tighten  lever 

capscrew (49).

F.  

Using the lever (34) manually close the plug with sufficient 

force to allow seat ring and plug to align.

G.  

Using the seat ring wrench, tighten seat ring retainer to the 

minimum torque value specified in Figure 12. 

 

 Note: In some cases, for the valves from 3" to 12" (DN 80 

to 300) with metal seat, the alignment can be improved 

by placing a piece of paper 0.10mm (0.004") thick and 

approximately 6mm (1/4") wide at a point where the 

leading edge and the trailing edge of the plug contacts 

the seat ring and close the plug. With a slight pressure 

on the lever, the paper strips should both be clamped in 

place. For the valve 8" to 12" (DN 200 to 300), the piece 

of paper shall be 0.20mm (0.008") thick and 12mm (1/4") 

wide. 

Valve Size

Minimum Torque

lb.ft

m.N

1"  (DN 25)

60

81

1

1

2

"  (DN 40)

95

130

2"  (DN 50)

100

135

3"  (DN 80)

290

395

4"  (DN 100)

363

490

6"  (DN 150)

825

1120

8"  (DN 200)

975

1320

10"  (DN 250)

1350

1830

12"  (DN 300)

2250

3050

Figure 12

H. 

Proceed to section on body to actuator assembly. 

10.7 DVD Plate Reassembly

Using  the  same  method  and  tooling  as  described  in  8.3.2, 

tighten  the 

Lo-dB™

  plate  at  the  indicated  torque  given  in  the 

table of Figure 13. 

Valve Size

Tightening Torque

lb.ft

m.N

1"  (DN 25)

74

100

1

1

2

"  (DN 40)

81

110

2"  (DN 50)

100

135

3"  (DN 80)

220

295

4"  (DN 100)

363

490

6"  (DN 150)

780

1050

8"  (DN 200)

975

1320

10"  (DN 250)

1320

1830

12"  (DN 300)

2250

3050

Figure 13

11.   Actuator  Stem  Adjustment 

(Refer to Figures 16 and 17)

The following procedures must be adhered to in order to ensure 

correct  valve  operation.  Failure  to  do  so  could  result  in  valve 

damage and equipment malfunction. 

Correct actuator stem adjustment is imperative for 

proper valve functioning. With the actuator assem-

bled to the valve in the desired location and orienta-

tion proceed as follows:

Note: If any of the following steps were completed during 

maintenance or reorientation of actuator to valve, proceed 

to the next step. 
A.

  

Remove front cover (32) and rear cover (29) by removing 

the two-cover screws (30).

B.

  

Back  off  handwheel  (53)  so  it  does  not  interfere  with  the 

operation of the lever (34).

C.

  

If applicable, back off optional limit stop (77) so it will not 

interfere with the operation of the lever (34).

D.

  

Apply air pressure to the actuator and move lever (34) to an 

intermediate position.

Do not exceed pressure listed in Figure 14 for the 

actuator used. Do not use handwheel (53) to move 

lever (34).

E.

  

Remove  adjustable  indicator  (88)  by  removing  the  two 

screws (89).

F.

 

Remove clevis pin clip (5), remove clevis pin (7).

G.

  

Relieve air pressure to the actuator to allow the clevis (35) 

and lever (34) to separate. 

 

 Note: If the unit is air-to-open, separate clevis (35) and 

lever (34) then loosen clevis locknut (46) and remove 

clevis.

H.

 

Insert clevis pin (7) back in lever (34).

I.

  

Manually push the lever (34) so the valve is in the closed 

position. 

J.

  

Temporarily replace front cover (32) and check the location 

of the clevis pin (7) in relation to the closed position indicator 

mark on front cover (32). 

The relationship must be as shown in Figure 18. If 

it is not, the yoke must be separated from the body 

and the lever (34) repositioned on the shaft. Refer to 

appropriate section. Failure to comply could result in 

the valve short stroking or over stroking and could 

damage the valve.

 

 Note: If the unit is air-to-open, replace clevis locknut 

Содержание Masoneilan 35002 Series Camflex II

Страница 1: ...Baker Hughes Data Classification Public Masoneilan 35002 Series Camflex II Rotary Control Valve Instruction Manual Rev E...

Страница 2: ...R REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN...

Страница 3: ...ete Disassembly 5 8 3 Valve Body 5 9 Maintenance 7 9 1 Spring Diaphragm Replacement 7 9 2 Body S A Internal Parts 8 9 3 Yoke Assembly 9 10 Reassembly Procedures 9 10 1 Spring Diaphragm Actuator 9 10 2...

Страница 4: ...or copied without Baker Hughes s written permission Please report any errors or questions about the information in this manual to your local supplier These instructions are written specifically for t...

Страница 5: ...hub which slides onto a rotating shaft The plug is free to center itself along the axis of the shaft A positive seal between plug and seat is achieved by elastic deformation of the plug arms The chamf...

Страница 6: ...must be exercised when unpacking the valve to prevent damage to the accessories and component parts Should any problems arise contact your representative or district office Note For ease of shipment...

Страница 7: ...electrical accessories will require appropriate wiring Refer to manufacturer s instructions for correct wiring information 7 Placing in Service With the valve properly installed in the line and all ai...

Страница 8: ...Complete Disassembly The spring diaphragm actuator used on the Camflex II valve was designed basically as a low cost non replaceable item and therefore disassembly is not recommended However in some i...

Страница 9: ...ing will be pried out it should be pried from two sides to prevent jamming the bushing during removal If the bushing does not come out easily fill the bushing with grease insert the shaft 19 into the...

Страница 10: ...face on the valve body B Place DVD plate wrench so it engages retainer lugs C Engage the retainer wrench with an impact wrench or suitable wrench and loosen then remove DVD 105 by turning counter clo...

Страница 11: ...hole in spring barrel 38 K 2 Clamp the bead of the diaphragm 40 between lips of diaphragm case 42 and spring barrel Figure 7 Method 2 Step C For next step go to point L L Ensure that the diaphragm ca...

Страница 12: ...however the seat ring must be lapped to the valve body The procedure for lapping the seat ring to the body is the same as stated in items A through D of Section 9 2 1 on Hard Seats 9 3 Yoke Assembly R...

Страница 13: ...CAMFLEX 4 5 Figure 9 This is required to ensure the shaft 19 is shouldered on the shaft bearing 8 and to ensure free operation of the valve M Loosen lever capscrew 49 and slide lever 34 so it will sho...

Страница 14: ...packing 17 insuring that the skive cut of each piece of packing is offset approximately 120 from that of the adjacent piece of packing Note Sizes 1 thru 3 DN 25 through 80 use 7 pieces of packing siz...

Страница 15: ...red to in order to ensure correct valve operation Failure to do so could result in valve damage and equipment malfunction Correct actuator stem adjustment is imperative for proper valve functioning Wi...

Страница 16: ...place front cover 32 and rear cover 29 and secure in place with cover screws 30 O Replace spring barrel boss cover 58 and bottom cover 11 Snap fit Note Prior to placing the valve in service operate th...

Страница 17: ...ted in Figure 14 for actua tor used Do not use handwheel to move lever E Remove clevis pin clips 5 and remove clevis pin 7 F Position lever so it does not contact handwheel power screw assembly G Remo...

Страница 18: ...on place spring barrel 38 on desired yoke location and secure with capscrews 36 and lockwashers 37 and tighten firmly M Screw in handwheel powerscrew assembly into the powerscrew hole of the yoke whic...

Страница 19: ...erved 3 2 4 1 105 22 21 20 19 24 103 104 100 101 102 11 12 13 94 14 15 91 90 28 17 16 23 25 26 7 6 32 8 10 9 27 29 30 31 5 18 Figure 16 106 N 9 Previous Design 89 34 33 55 54 53 58 48 88 56 57 35 36 3...

Страница 20: ...14 1 Packing Flange 41 4 Cap Screw 91 1 Outer O Ring 15 1 Packing Follower 42 1 Diaphragm Case 92 1 Inner O Ring 16 1 Safety Pin 43 1 Piston Stem 93 1 Outer O Ring 17 Packing 44 1 Lock Washer 94 2 Nut...

Страница 21: ...EPTABLE 2 4 6 8 FLOW DIRECTION AIR TO OPEN FLOW TENDING TO CLOSE CLOSE ON AIR FAILURE AIR TO CLOSE FLOW TENDING TO OPEN OPEN ON AIR FAILURE 1 3 5 7 FLOW DIRECTION The body is shown behind the actuator...

Страница 22: ...300 50 16T 4 25 108 0 3 4 M20 32 16T 4 50 114 3 3 4 M20 24T 4 75 120 6 48 600 100 12T 4G 5 00 127 0 4 25 108 0 28 12T 4G 5 75 146 0 5 00 127 0 7 8 M24 28 20T 4G 6 75 171 5 6 00 152 4 1 M27 44 EN DIN P...

Страница 23: ...1 7T 2G 11 50 290 3 75 65 5 8 M16 18 D 1 7T 2G 14 0 350 4 50 115 3 4 M20 18 B 1 PN 16 PN 25 12 0 305 4 50 115 3 4 M20 18 B 1 14 25 360 5 50 140 7 8 M24 18 C 1 PN 40 8 DN 200 10 DN 250 12 DN 300 ANSI I...

Страница 24: ...es Company Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners BHMN 35002 IOM 19538E 0820 08 2020 bakerhughes com Tech Fi...

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