background image

Masoneilan 35002 Series Camflex II Instruction Manual  |  4

Copyright 2020 Baker Hughes Company. All rights reserved.

 

 Note: If a flanged Camflex II is being installed and the 

distance between flanges is established by ANSI or DIN, 

spool pieces (spacers) are inserted between the line 

flange and the valve body flange. Gaskets and valve 

bolting are then installed and torqued using standard 

flange and line bolting criteria. 

D.

  

For flangeless valves, refer to Figure 23 and determine the 

correct size and quantity of bolts to be used for the valve and 

flange rating. 

E.

  

If the valve is to be installed in a horizontal position, install 

the lower flange bolting to provide a cradle, which will help 

support the valve while installing the remaining bolts. 

F.

 

Place the valve in the line. 

G.

 

Select and install correct gaskets. 

   

Note: Spiral wound gaskets, suitable for service 

conditions are recommended. 

H.

  

Insert remaining flange bolting ensuring that the bolts align 

with the special bosses on the body, which assure the valve 

is centered in the line and also prevent rotation. 

 

 Note: For certain flange standards, through bolting is 

not possible because of the valve body neck or bonnet. 

To accommodate flange bolting, guide arms with 

threaded holes or slots are provided on the valve body 

to receive flange bolts (refer to Figure 22).

I.

  

Tighten flange bolts evenly and firmly. 

If the valve is to be insulated, do not insulate the 

valve bonnet. 
Note: If the valve is equipped with manual handwheel,  

it may now be placed in service. 

6. Air Supply Piping

Air  is  supplied  to  the  actuator  through  the  1/4"  NPT  tapped 

connection  in  the  diaphragm  case.  Refer  to  Figure  14  to 

determine  the  correct  supply  pressure  and  tubing  size,  then 

connect air supply piping. 

Do not exceed maximum air pressure indicated. Per-

sonal injury and equipment malfunction could result. 

Note: When the valve is equipped with regulators or other 

accessories supplied by Baker Hughes, only connections 

to those accessories are required since the piping to the 

actuator is connected at the factory. Some valves equipped 

with electrical accessories will require appropriate wiring. 

Refer to manufacturer’s instructions for correct wiring 

information. 

7. Placing in Service

With the valve properly installed in the line and all air or electrical 

service  connected,  it  is  recommended  that  the  valve  be  run 

through  one  cycle  to  ensure  proper  functioning.  Proceed  as 

follows: 

A.

   Back off the handwheel (53) so that it will not interfere with 

the operation of the valve and tighten the handwheel lock 

(52). 

 

 Note: If the valve is equipped with the optional limit stop 

(77), it should also be backed off to prevent interference 

with the operation of the valve. 

B.

  Apply correct air pressure to the actuator. 

   

Note: Valve should function smoothly and with 

maximum pressure, the valve indicator (6) should show 

full open or full close depending on valve mode. 

C.

  Relieve air pressure and return valve to normal mode. 

D.

  Gradually open process lines to place the valve in service. 

E.

  Check for leaks. Repair as required. 

Always ensure process pressure, air pressure and 

electrical service are off and the valve is isolated and 

relieved of pressure before performing maintenance 

on the valve. 

F.

   If desired, the handwheel may be used as a limit stop. Set 

in desired position and lock. 

G.

  If the optional limit stop (77) is used, set and tighten locknut. 

8. Disassembly

 8.1  Actuator Removal From Body S/A 

(Refer to Figures 16 and 17) 

Maintenance required on the internal components of the valve 

or  re-orientation  of  the  actuator  and  body,  requires  that  the 

actuator and yoke be removed from the valve. On the size 6, 

7  and  9  actuators,  for  ease  of  handling  and  reassembly,  it  is 

recommended that the spring barrel be removed from the yoke 

and then the yoke separated from the valve body. 

Prior to performing maintenance on the valve, isolate 

the valve, vent the process pressure and shut off 

supply and signal air lines to the actuator.

Note: If the valve will be reassembled in the same orientation, 

it is recommended that the body to yoke orientation and the 

actuator to yoke orientation be marked in relation to each 

other. This will simplify reassembly. 
A. 

If required, remove the valve from the line. 

B.  

Remove rear cover (29) and front cover (32) by removing 

the two cover screws (30). 

C.  

Remove  bottom  cover  (11)  and  spring  barrel  boss  cover 

(58). 

Содержание Masoneilan 35002 Series Camflex II

Страница 1: ...Baker Hughes Data Classification Public Masoneilan 35002 Series Camflex II Rotary Control Valve Instruction Manual Rev E...

Страница 2: ...R REQUIREMENTS FOR OPERATION OF OTHER EQUIPMENT AT THE SITE THESE INSTRUCTIONS DO NOT PURPORT TO COVER ALL DETAILS OR VARIATIONS IN EQUIPMENT NOR TO PROVIDE FOR EVERY POSSIBLE CONTINGENCY TO BE MET IN...

Страница 3: ...ete Disassembly 5 8 3 Valve Body 5 9 Maintenance 7 9 1 Spring Diaphragm Replacement 7 9 2 Body S A Internal Parts 8 9 3 Yoke Assembly 9 10 Reassembly Procedures 9 10 1 Spring Diaphragm Actuator 9 10 2...

Страница 4: ...or copied without Baker Hughes s written permission Please report any errors or questions about the information in this manual to your local supplier These instructions are written specifically for t...

Страница 5: ...hub which slides onto a rotating shaft The plug is free to center itself along the axis of the shaft A positive seal between plug and seat is achieved by elastic deformation of the plug arms The chamf...

Страница 6: ...must be exercised when unpacking the valve to prevent damage to the accessories and component parts Should any problems arise contact your representative or district office Note For ease of shipment...

Страница 7: ...electrical accessories will require appropriate wiring Refer to manufacturer s instructions for correct wiring information 7 Placing in Service With the valve properly installed in the line and all ai...

Страница 8: ...Complete Disassembly The spring diaphragm actuator used on the Camflex II valve was designed basically as a low cost non replaceable item and therefore disassembly is not recommended However in some i...

Страница 9: ...ing will be pried out it should be pried from two sides to prevent jamming the bushing during removal If the bushing does not come out easily fill the bushing with grease insert the shaft 19 into the...

Страница 10: ...face on the valve body B Place DVD plate wrench so it engages retainer lugs C Engage the retainer wrench with an impact wrench or suitable wrench and loosen then remove DVD 105 by turning counter clo...

Страница 11: ...hole in spring barrel 38 K 2 Clamp the bead of the diaphragm 40 between lips of diaphragm case 42 and spring barrel Figure 7 Method 2 Step C For next step go to point L L Ensure that the diaphragm ca...

Страница 12: ...however the seat ring must be lapped to the valve body The procedure for lapping the seat ring to the body is the same as stated in items A through D of Section 9 2 1 on Hard Seats 9 3 Yoke Assembly R...

Страница 13: ...CAMFLEX 4 5 Figure 9 This is required to ensure the shaft 19 is shouldered on the shaft bearing 8 and to ensure free operation of the valve M Loosen lever capscrew 49 and slide lever 34 so it will sho...

Страница 14: ...packing 17 insuring that the skive cut of each piece of packing is offset approximately 120 from that of the adjacent piece of packing Note Sizes 1 thru 3 DN 25 through 80 use 7 pieces of packing siz...

Страница 15: ...red to in order to ensure correct valve operation Failure to do so could result in valve damage and equipment malfunction Correct actuator stem adjustment is imperative for proper valve functioning Wi...

Страница 16: ...place front cover 32 and rear cover 29 and secure in place with cover screws 30 O Replace spring barrel boss cover 58 and bottom cover 11 Snap fit Note Prior to placing the valve in service operate th...

Страница 17: ...ted in Figure 14 for actua tor used Do not use handwheel to move lever E Remove clevis pin clips 5 and remove clevis pin 7 F Position lever so it does not contact handwheel power screw assembly G Remo...

Страница 18: ...on place spring barrel 38 on desired yoke location and secure with capscrews 36 and lockwashers 37 and tighten firmly M Screw in handwheel powerscrew assembly into the powerscrew hole of the yoke whic...

Страница 19: ...erved 3 2 4 1 105 22 21 20 19 24 103 104 100 101 102 11 12 13 94 14 15 91 90 28 17 16 23 25 26 7 6 32 8 10 9 27 29 30 31 5 18 Figure 16 106 N 9 Previous Design 89 34 33 55 54 53 58 48 88 56 57 35 36 3...

Страница 20: ...14 1 Packing Flange 41 4 Cap Screw 91 1 Outer O Ring 15 1 Packing Follower 42 1 Diaphragm Case 92 1 Inner O Ring 16 1 Safety Pin 43 1 Piston Stem 93 1 Outer O Ring 17 Packing 44 1 Lock Washer 94 2 Nut...

Страница 21: ...EPTABLE 2 4 6 8 FLOW DIRECTION AIR TO OPEN FLOW TENDING TO CLOSE CLOSE ON AIR FAILURE AIR TO CLOSE FLOW TENDING TO OPEN OPEN ON AIR FAILURE 1 3 5 7 FLOW DIRECTION The body is shown behind the actuator...

Страница 22: ...300 50 16T 4 25 108 0 3 4 M20 32 16T 4 50 114 3 3 4 M20 24T 4 75 120 6 48 600 100 12T 4G 5 00 127 0 4 25 108 0 28 12T 4G 5 75 146 0 5 00 127 0 7 8 M24 28 20T 4G 6 75 171 5 6 00 152 4 1 M27 44 EN DIN P...

Страница 23: ...1 7T 2G 11 50 290 3 75 65 5 8 M16 18 D 1 7T 2G 14 0 350 4 50 115 3 4 M20 18 B 1 PN 16 PN 25 12 0 305 4 50 115 3 4 M20 18 B 1 14 25 360 5 50 140 7 8 M24 18 C 1 PN 40 8 DN 200 10 DN 250 12 DN 300 ANSI I...

Страница 24: ...es Company Other company names and product names used in this document are the registered trademarks or trademarks of their respective owners BHMN 35002 IOM 19538E 0820 08 2020 bakerhughes com Tech Fi...

Отзывы: