39
l
Carefully disengage the locking lugs of handle bar
front cover by prying with the help of a small screw
driver.
l
Take out Handle bar front cover.
l
Disconnect Head lamp harness coupler and
remove handle bar front cover.
l
Remove both mirror by removing packing and hex
socket bolts.
l
Disconnect L.H. and R.H. Switch couplers near
steering column lower mounting race.
l
Remove 2 screws mounting Handle bar rear cover
on handle bar (from front side)
l
Remove 1 screw mounting handle bar rear cover
from back side.
l
Remove speedometer cable connection and
harness connection.
l
Take out Handle bar rear cover.
DISMANTLING OF HANDLE BAR COVER REAR :
l
Remove 2 spring (clip) nuts from cover.
l
Remove 2 screws for mounting LH switch on cover
and take out LH switch from the window provided
on cover.
l
Remove 2 screws for mounting RH switch on cover
and take out RH switch from the window provided
on cover.
l
Remove 5 screws alongwith plain washer for
mounting instrument panel and take out
instrument panel.
Dismantling of Handle bar cover rear
a) Screw for switches
b) Screw for instrument panel
DISMANTLING OF HANDLE BAR COVER FRONT :
l
Remove 2 spring (clip) nuts from cover.
l
Remove 2 screws for mounting Head lamp
mounting brackets.
l
Screw In the Head lamp beam adjustment screw
and take it out from the inner side of cover.
l
Remove 3 lock washers of fairing carefully and
take out fairing.
Dismantling of Handle bar cover front
a) Screw for mounting head lamp
b) Lock washer for fairing
REMOVAL OF HANDLE BAR :
A) Removal of handle bar from steering column :
l
Remove Handle bar front cover and rear cover.
l
Disconnect front brake cable from wheel end.
l
Take out front brake cable from RH lever.
l
Disconnect both Gear cables from gear shifter end
and also disconnect them from Gear control link.
l
Disconnect throttle & Choke cable from carburettor
end and from Gas control link.
l
Disconnect front brake switch connections.
l
Disconnect sensor connections.
l
Remove handle bar mounting bolt.
Handle bar mounting bolt
l
Lift handle bar from steering column.
l
Disconnect Gear cables and Throttle cable by
slipping nylock provided on cable outers from handle
bar body and take out Handle Bar.
b) Dismantling of handle bar
l
Remove 3 spring nuts on cover mounting brackets.
l
Remove 2 screws to take out sensor assly from
handle bar.
l
Take out 2 bolts alongwith spring washer for
mounting cover mounting bracket
l
Remove both handgrips.
a
b
b
a
a
Содержание Legend 00300728
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