Bajaj Auto Legend 00300728, Руководство по обслуживанию станции

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GEAR SHIFTER REMOVAL :
l
Remove 2 nuts mounting gear shifter on crankcase.
l
Engage 4th gear & pull out gear shifter complete.
Nuts for gear shifter assly.
REMOVAL OF CLUTCH COVER (C'CASE COVER):
l
Loosen 6 flanged bolts and remove them.
l
Remove 4 nuts alongwith plain and spring washers.
A) Bolts ,B) Nuts for mounting clutch cover
l
Take out clutch cover by tapping the cover gently
using Nylon mallet. Remove two dowel pins.
l
Remove plunger oil from the crankshaft .
l
Remove clutch release bearing & bearing seat.
l
Remove the 6 bolts of clutch and take out
6 springs alongwith holder plate.
Removal of plunger (A) B) Bolts for holder
l
Hold the wheel clutch with the help of clutch holder
(37 1031 52). Remove clutch hub nut.
NOTE : HUB NUT HAS LEFT HAND THREADING .
Clutch holder
l
Remove housing complete clutch alongwith wheel
clutch.
l
Store housing complete clutch, collar, spacer
carefully.
l
Hold primary spur gear with the help of special tool
(37 1028 17) and remove the special nut.
l
Take out primary spur gear alongwith the key. Take
out parallel pin and spring from the crankshaft.
NOTE : Removal of special nut for primary spur gear
is required only if primary gear or crankshaft is to
be replaced.
Removal of primary spur gear
A) Bolt for guide chain B) Screws for oil pump
C) Screws for oil tube
D) Screws for baffle
A
A
A
A
B
A
B
A
D
C
B
B