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REPAIR/REPLACEMENT PROCEDURES

MODULE REPLACEMENT PROCEDURES

4 - 2

  

I-E96-401A

®

Follow Steps 1 through 10 to replace the termination module.

1. Pull the termination module out of the termination mount-
ing unit (TMU) so that the RS-232-C and power cables are
accessible.

2. Turn off power to the cabinet and disconnect the +24 VDC,
common and ground wiring from the termination module.
Mark the cables according to their terminal assignment as you
remove them.

3. If there is a serial link to a station termination module, dis-
connect the serial link from TB4 and TB5. Mark the cables
according to their terminal assignment as you remove them.
The NIMP02 module does not have a serial link connection.

4. If there is a redundant termination module (an NIMP01 and
an NIMP02 module), disconnect the ribbon cables from the
sockets on the faulty termination module. Mark the cables
according to their connector assignments as you remove them.

5. Remove the RS-232-C cables from the DB-9 connectors on
the faulty termination module. Mark the cables according to
their connector assignments as you remove them.

6. When all cables are removed from the termination module,
pull it out of the TMU unit.

7. Align the replacement termination module with the guide
rails of its assigned slot in the TMU unit.

8. Partially insert the replacement termination module and
connect the RS-232-C cables, power wiring, serial link and rib-
bon cable.

9. After all cables and wires have been replaced, slide the ter-
mination module into the TMU unit until its card edge seats in
the card edge connector of the termination module cable on the
backplane of the TMU unit.

10. Return power to the computer, modem or diagnostic termi-
nal. Return power to the cabinet containing the termination
module.

Table 4-1.  Recommended Spare Parts List

Description

Part Number

Fuse, 1.0 A, 250 VDC

194776A11001

Jumper

1946984A1

Содержание infi 90 NIMP01

Страница 1: ...Process Control and Automation Solutions from Elsag Bailey Group E96 401 Multi Function Processor Termination Module NIMP01 02...

Страница 2: ......

Страница 3: ...UIPEMENTS LECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FR QUENCE RADIO DES PR CAUTIONS DEVRONT TRE PRISES LORS DE L UTILISATION DU MAT RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PR...

Страница 4: ...le provides a termination point for two RS 232 C lines or one RS 232 C line and one RS 485 line plus a serial link to connect an analog control station or digital control station through an NICS01 Con...

Страница 5: ...al B 1 through B 4 Original C 1 through C 2 Original D 1 through D 2 Original E 1 through E 3 Original Index 1 through Index 2 Original When an update is received insert the latest changed pages and d...

Страница 6: ...ents When removing solvents from printed circuit boards using com pressed air injury to the eyes could result from splashing solvent as it is blown off the printed circuit board p 3 1 SPECIFIC CAUTION...

Страница 7: ...utilisez des solvants de nettoyage L air comprim servant enlever le solvant des cartes de circuits imprim s provoque des claboussures qui ris quent d atteindre les yeux p 3 1 ATTENTIONS D ORDRE SP CIF...

Страница 8: ...e of Event Recorders Jumper Settings 2 4 Cabling Connections 2 5 Cable Installation 2 5 NKTM01 Cable 2 5 NKTU02 and NKTU12 Cables 2 6 RS 232 C Communication Cable 2 7 Ribbon Cable 6634408A2 2 7 Instal...

Страница 9: ...Redundant IMP Termination Module Application 1 2 2 1 IMP Termination Module Layout 2 3 2 2 DCE Jumper Configuration 2 3 2 3 DTE Jumper Configuration 2 3 2 4 Nonhandshake Jumper Configuration 2 3 2 5 L...

Страница 10: ...h UUB0 Module Address Settings B 1 B 2 IMMFP03 Dipswitch UMB1 Options Settings B 2 B 3 IMMFP03 Dipswitch UMB1 Special Operation Settings B 3 B 4 IMMFP03 Dipswitch LMB2 Option Settings B 3 B 5 IMMFP03...

Страница 11: ...he satellite IIT module such as modems microwave and transceivers This module communicates directly with a network interface I O module on the local INFI NET ring through the I O expander bus The INFI...

Страница 12: ...d RS 485 line drivers and receivers Optical isolators Connector sockets DB 9 connectors Light emitting diode LED Terminal blocks Jumpers Fuse Figure 1 1 Example Redundant IMP Termination Module Applic...

Страница 13: ...tes when the redundant MFP module is active INSTRUCTION CONTENT This manual consists of five sections and five appendices Introduction Contains an overview of the features specifications and a descrip...

Страница 14: ...ts subject to damage or failure when exposed to an electrostatic charge require special handling Handshaking Procedures and protocol used by two devices to establish and maintain communica tion MFT Ma...

Страница 15: ...ation I E96 601 INFI NET Communications Modules Table 1 3 Nomenclature Nomenclature Description IISAC01 Analog control station IMMFP01 02 03 Multi function processor module IMMPC01 Multi processing co...

Страница 16: ...he field termination panel Environmental Electromagnetic Radio Frequency Interference Values are not available at this time Keep cabinet doors closed Do not use communication equipment any closer than...

Страница 17: ...ielding Bag Keep the modules in the static shielding bag until you are ready to install them in the system Save the bag for future use 2 Ground Bag Before Opening Before opening a bag con taining an a...

Страница 18: ...odules The pin jumpers on the NIMP01 termina tion module determine the operation of the RS 232 C ports Each port can be configured as a DTE DCE nonhandshake or loopback device Only port one can termin...

Страница 19: ...differ ent configurations JUMPERS J5 THROUGH J10 J19 AND J20 Jumpers J5 through J10 J19 and J20 enable the handshake functions for the communication link and must be set to match the equipment being u...

Страница 20: ...e Jumper Configuration RXD T00449A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8 9 10 11 12 RXD T00450A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB...

Страница 21: ...s are not related to data communications and are reserved for future use For proper RS 232 C and RS 485 operation these must be left in the pins one and two jumpered configura tion Figure 2 5 Loopback...

Страница 22: ...per Settings Figures 2 7 2 8 and 2 9 shows jumpers J1 J2 J8 J9 and J10 configuration sequence of event recorders Cabling Connections Figure 2 10 shows the cable connections from the IMP termi nation m...

Страница 23: ...ble KTM is a flat ribbon cable 30 meters 100 feet maximum Figure 2 8 Jumper Settings for Rochester ISM RXD T00455A RXD A TXD A TXD CTS A CTS RTS A RTS DB9 2 DB9 3 DB9 7 DB9 8 J1 AND J2 1 2 3 4 5 6 7 8...

Страница 24: ...ane slot assigned to the IMP termi nation module The cable should latch securely in place Card edge connector P3 of the termination module connects to this end of the cable NKTU02 AND NKTU12 CABLES Th...

Страница 25: ...f the cable into the termination mounting unit TMU backplane slot assigned to the IMP termi nation module The cable should latch securely in place Card edge connector P3 of the termination module conn...

Страница 26: ...ert one end of the cable into the P1 connector of the NIMP01 termination module 2 Insert the other end of the cable into the P10 connector of the NIMP02 termination module 3 Insert one end of the cabl...

Страница 27: ...ion module is pulled out far enough to gain access to the terminal strip 3 Feed the serial link wiring into the terminal strip area and connect them to the appropriate terminals 4 Connect an 18 AWG wi...

Страница 28: ...module to the cabinet chassis ground bolt 7 Insert the module until it locks securely into place 8 Replace snap on the front cover The termination module is ready for operation if 1 The fuses are inst...

Страница 29: ...P have experience working with process control systems and know what precautions to take when working on live AC systems PREVENTIVE MAINTENANCE SCHEDULE Table 3 1 is the preventive maintenance schedul...

Страница 30: ...heck signal power and ground connections Printed Circuit Board Cleaning There are several circuit board cleaning procedures in this sec tion These procedures cover circuit board cleaning cleaning edge...

Страница 31: ...ompressed air to blow it free of the circuit board EDGE CONNECTOR CLEANING To clean edge connector contacts 1 Use a solvent mixture of 80 isopropyl alcohol 99 5 elec tronic grade and 20 distilled wate...

Страница 32: ...s alcohol and dry using compressed air Checking Connections Check all signal wiring power and ground connections within the cabinet to verify their integrity When checking connec tions always turn a s...

Страница 33: ...ation When replacing a termination module observe the special handling guidelines listed in Section 2 NOTES 1 Turn off power to the field devices before removing the RS 232 C cables from the IMP termi...

Страница 34: ...mination module Mark the cables according to their connector assignments as you remove them 5 Remove the RS 232 C cables from the DB 9 connectors on the faulty termination module Mark the cables accor...

Страница 35: ...n part number and quantity 2 Model and serial numbers if applicable 3 Bailey instruction manual number page number and refer ence figure that identifies the part Order parts without commercial descrip...

Страница 36: ...not change J1 through J4 jumper settings Jumper J5 disconnects the 30 VDC supplied in earlier Net work 90 systems from the MFP module Jumper J5 is factory set with pin one and pin two jumpered This s...

Страница 37: ...ditional module integrity and should be used whenever the module is controlling a process 5 0 Reserved for future use 6 0 Normal 1 Compact configuration Moves configured blocks to the top of NVRAM whi...

Страница 38: ...u ration space 3 1 0 0 0 0 0 1 1 Reserved Do not use If you use this setting your module may not operate properly 4 1 0 0 0 0 1 0 0 INFI NET protocol enable This allows the MFP mod ule to take advanta...

Страница 39: ...nd selects wait states for ROM NVRAM and SRAM Table B 7 shows the jumper settings for the HW SETUP socket Table B 8 shows the jumper settings Jumpers J1 J2 J4 and J5 define module functions and operat...

Страница 40: ...ty and should be used whenever the module is controlling a process 5 0 Enable file system check 1 Disable file system check 6 0 Normal 1 Compact configuration Moves configured blocks to the top of NVR...

Страница 41: ...NET Superloop capabilities 5 1 0 0 0 0 1 0 1 Permit segment modification Allows change to segment scheme config ured with function code 82 specifica tion S1 6 1 0 0 0 0 1 1 0 Enable time stamping Thi...

Страница 42: ...all other revisions Socket 3 14 Reserved for future use Do not jumper sockets Socket 4 13 Socket 5 12 Socket 6 11 Socket 7 10 Socket 8 9 Table B 8 IMMFP03 Jumper Settings for J1 J2 J4 and J5 Jumper S...

Страница 43: ...PI circuit board Jumpers J1 and J2 must be set as shown in Figures C 2 and C 3 NOTE Figure C 1 shows the IMMPI02 auxiliary I O card The IMMPI01 auxiliary I O card does not have a hard disk drive Figur...

Страница 44: ...FUNCTION PROCESSOR INTERFACE INTRODUCTION C 2 I E96 401A Figure C 3 MPI J2 Jumper Setting RTSB RTSB T00460A 1 3 5 2 4 6 7 8 FOR RTSB HANDSHAKE DUART DUART P3 29 P3 14 DUART DUART RTSB DIGOUT 2 DIGOUT...

Страница 45: ...J4 are factory set Do not change the jumper settings Figure D 1 INIIT02 Module Layout STATUS LED CPU LEDS STOP RESET PUSHBUTTON MACHINE FAULT TIMER JUMPER POSTS JUMPERS AND POSTS T00328A P1 P3 P2 J2...

Страница 46: ...rate is 19 2 kbaud 7 0 Do not initialize NVRAM 1 Initialize NVRAM 8 0 Not used NOTE 0 CLOSED or ON 1 OPEN or OFF Table D 2 INIIT02 Dipswitch SW3 Settings Position Setting Function 1 0 Normal operation...

Страница 47: ...summing disabled 2 3 0 0 8 data bits 1 stop bit no parity 0 1 8 data bits 1 stop bit even parity 1 0 8 data bits 1 stop bit odd parity 1 1 8 data bits 2 stop bits no parity 4 0 Port 1 option serial po...

Страница 48: ...erminal Port 1 Position Printer Port 2 Position 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 50 0 0 0 0 0 0 0 0 0 1800 0 0 0 0 1 0 0 0 1 75 0 1 0 0 0 1 0 0 0 2000 0 1 0 0 1 1 0 0 1 110 0 0 1 0 0 0 1 0 0 2400 0 0 1...

Страница 49: ...Jumpers J1 J2 J4 and J5 Settings Jumper Setting Function J11 Vertical Sets the RS 232 C diagnostic port to oper ate as DCE Horizontal Sets the RS 232 C diagnostic port to oper ate as DTE J2 4 3 1 Mbi...

Страница 50: ...INFI NET to INFI NET transfer module D 1 Installation 2 1 Cables 2 7 Fuse 2 2 Setup physical 2 2 Termination module 2 11 Instruction content 1 3 Intended user 1 1 Introduction 1 1 J Jumper settings 2...

Страница 51: ...tion processor IMMFP01 A 1 IMMFP02 A 1 IMMFP03 B 1 Multi function processor interface C 1 N Nomenclature 1 5 O Overview 1 1 R Reference documents 1 4 Repair 4 1 Replacement 4 1 Fuse 4 1 Parts and orde...

Страница 52: ...8756 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefa...

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