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INTRODUCTION

I-E96-309A

5 - 1

SECTION 5 - TROUBLESHOOTING

INTRODUCTION

This section explains the error indications and corrective
actions for the Digital Slave Module (IMDSM05).

ERROR MESSAGES AND CORRECTIVE ACTION

You can obtain the status of the DSM by checking the master
module for good quality on its input blocks. Use any Infi 90
operator interface (e.g. Operator Interface Station, Engineering
Work Station, Configuration and Tuning Terminal) to do this.

NOTE: If you look at the DSM front panel input status LED indica-
tors and none are lit, may indicate a faulty DSM (an input or output
must be energized to light an LED). Check the master module for
bad quality on its input blocks.

MASTER MODULE ERRORS

The address set on address switch and in the master module
configuration must be the same. The master module will gener-
ate a MISSING SLAVE MODULE error if they do not match.
Verify that the address set on S1 is the same as the address in
Function Code (FC) 84 specification 1. If not:

1. Remove the module and change the setting of S1 to corre-
spond with the module configuration (refer to the Installation
section for the procedures to set an address and to install a
slave module)

OR

2. Modify the address in the module configuration (FC 84
specification 1) to correspond with the address set on S1. Use
an Infi 90 operator interface to modify the configuration (for
procedures on how to modify a function code specification,
refer to the product instruction for the operator interface you
are using).

The master module will generate a MISSING SLAVE MODULE
error if the slave expander bus is not connected between the
slave module and the master module. Verify the bus connec-
tion on the MMU back plane.

NOTE: The master module will trip when the DSM module fails if FC
84 specification 3 is set to 0. Changing specification 3 to a 1 will
cause the master module to operate when a slave fails.

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Содержание Infi 90 IMDSM05

Страница 1: ... Process Control and Automation Solutions from Elsag Bailey Group E96 309 Digital I O Slave Module IMDSM05 ...

Страница 2: ...MENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR FRÉQUENCE RADIO DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L UTILISATION DU MATÉ RIEL DE COMMUNICATION PORTATIF LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE PERTURBATIONS DU PROCÉDÉ L ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L ASPECT SÉCURITAIRE...

Страница 3: ...s between MFPs LMMs and Digital Logic Stations NDLS02 This modular flexibility suits the DSM to a wide range of appli cations The advanced electronic design of the DSM gives the module the capability to handle the increasing throughput demands of process control systems This instruction explains the slave module features specifica tions and operation It details the procedures you must follow to se...

Страница 4: ...riginal 7 1 Original 8 1 Original A 1 through A 5 Original B 1 through B 2 Original C 1 Original D 1 through D 2 Original When an update is received insert the latest changed pages and dispose of the super seded pages NOTE On an update page the changed text or table is indicated by a vertical bar in the outer mar gin of the page adjacent to the changed area A changed figure is indicated by a verti...

Страница 5: ...r or take precautions to ensure that contact with energized parts is avoided when servicing Special Handling This module uses Electrostatic Sensitive Devices ESD SPECIFIC WARNINGS Disconnect power before installing dipshunts for slave modules on the MMU backplane slave expander bus Failure to do so could result in severe or fatal shock p 3 9 SPECIFIC CAUTIONS Improper dipshunt configuration can sh...

Страница 6: ... avec des composants sours tension lors de l entretien Precautions de Manutention Ce module contient des composantes sensibles aux decharges electro statiques AVERTISSEMENTS D ORDRE SPÉCIFIQUE Couper l alimentation avant d installer les dipshunts sur la plaque arriere du chassis de montage de modules MMU Toute negli gence a cet egard constitue un risque de choc pouvant entrainer des blessures grav...

Страница 7: ...ut Circuit Connections 2 2 CONTROL LOGIC 2 3 Point Data Byte For MFP LMM 2 3 Status Byte 2 3 LOGIC POWER 2 4 SLAVE EXPANDER BUS 2 4 UNIVERSAL SLAVE EXPANDER BUS INTERFACE 2 4 SECTION 3 INSTALLATION 3 1 INTRODUCTION 3 1 SPECIAL HANDLING 3 1 UNPACKING AND INSPECTION 3 1 SETUP 3 2 Enable Switch MFP LMM 3 3 Slave Address Selection Switch MFP LMM 3 3 Module Configuration Switch 3 5 Default Value Switch...

Страница 8: ...CEDURES 7 1 INTRODUCTION 7 1 MODULE REPAIR REPLACEMENT 7 1 SECTION 8 SUPPORT SERVICES 8 1 INTRODUCTION 8 1 REPLACEMENT PARTS AND ORDERING INFORMATION 8 1 TRAINING 8 1 TECHNICAL DOCUMENTATION 8 1 APPENDIX A NTDI01 TERMINATION UNIT CONFIGURATION A 1 INTRODUCTION A 1 CONFIGURING NTDI01 A 1 PREPARING DIPSHUNT XU17 A 3 APPENDIX B NTDO02 TERMINATION UNIT CONFIGURATION B 1 INTRODUCTION B 1 INSTALLATION B...

Страница 9: ... Configurations A 4 A 5 Terminal Assignment for NTDI01 A 4 A 6 Cable Connections for NTDI01 A 5 B 1 Cable Connections For NTDO02 B 2 B 2 Terminal Assignments for NTDO02 B 2 C 1 Cable Connections For NTLS01 C 1 D 1 Cable Connections For NIDIO1 D 1 D 2 Terminal Assignments NIDIO1 D 2 List of Tables No Title Page 3 1 Address Switch Settings MFP LMM 3 4 3 2 Jumper Summary 3 8 3 3 Cable Connections 3 1...

Страница 10: ...g pre cautions and installation procedures Figure 1 1 illustrates the Infi 90 communication levels and the position of the DSM within these levels INTENDED USER System engineers and technicians should read this manual before installing and operating the DSM A module SHOULD NOT be put into operation until this instruction is read and understood You can refer to the Table of Contents to find spe cif...

Страница 11: ...e digital signals 24 VDC into out of the system Multi Function Processor and Logic Master Module interface to the IMDSM05 on the slave expander bus The DSM is a high power slave You can use up to 20 high power slaves on any master MFP LMM slave expander bus Individual jumpers on the DSM module configure each of the I O circuits as inputs outputs for non isolated operation with Figure 1 1 Infi 90 C...

Страница 12: ...ion procedures Operating Procedures Explains the front panel indicators and start up of the slave module Troubleshooting Describes the error indications and corrective actions to take Maintenance Has a maintenance schedule for the slave module Repair Replacement Procedures Explains how to replace the slave module Support Services Provides replacement part ordering information It explains other are...

Страница 13: ...ules designed to direct field processes through a slave module The multi function processor is an example MFP Multi Function Processor Module a multiple loop controller with data acquisition and information processing capabilities MMU Module Mounting Unit a card cage that provides electrical and communication sup port for Infi 90 modules MSB Most Significant Bit the bit of a binary number that car...

Страница 14: ...S02 NIDI01 NTDI0 NTDO02 NTLS01 NKTM01 NKTU02 NKTU01 Multi Function Processor Module Logic Master Module Digital Logic Station Termination Module Digital Inputs Outputs Termination Unit Digital Inputs Outputs Termination Unit Digital Outputs Termination Unit Digital Logic Station Cable Termination Module Cable Termination Module Cable Termination Unit Power Supply Current Consumption Dissipation 5 ...

Страница 15: ... to channel 150 V RMS Channel to logic Surge Withstand Meets requirements of IEEE Capability Standard 472 1974 on input and output channels Maximum Wire Sizes 12 AWG from field wiring to NTDI01 Environmental Specifications Ambient Temperature Relative Humidity Atmospheric Pressure Air Quality 0o to 70oC 32o to 158oF 0 to 95 up to 55oC 131oF non condensing 0 to 45 at 70oC 158oF non condensing Sea l...

Страница 16: ... out puts Each point in the group handles one input or output signal INPUTS AND OUTPUTS Digital field inputs are 24 VDC This voltage indicates an ener gized ON field device a 0 VDC input indicates a de energized OFF field device Jumpers on the DSM select the outputs for non isolated or isolated two wire configuration Section 3 explains the jumper connections NOTE Due to the number of pins on the P...

Страница 17: ...l LED that corresponds to the I O point and passes a logic 1 to the module When a signal is high no current flows through the input circuit The front panel does not light and a logic 0 passes into the module Output Circuit Description When the DSM uses an I O point as an output the module controls the logic level of the signal with a transistor The tran sistor energizes to switch the signal line l...

Страница 18: ...roup A or group B inputs Each bit of data represents one input The bit value reflects the state of that input either open logic 1 or closed logic 0 The DSM transfers two 8 bit status bytes at once to the master One byte for group A and one byte for group B The MFP or LMM reads the status bytes associated with that group to determine if it will read the data in the point groups set as inputs or wri...

Страница 19: ...laced in a connection socket on the MMU backplane connects the bus between the master and slave modules Cable assemblies can extend the bus to six MMUs A master module and its slaves form an individual subsystem within a Process Control Unit PCU The slave expander bus between master slave subsystems must be separated Leaving a dipshunt socket empty or not connecting the MMUs with cables separates ...

Страница 20: ...ctrostatic discharge The Digital Slave Module DSM uses electrostatic sensitive devices Follow Steps 1 through 4 when handling 1 Keep the module in its special anti static bag until you are ready to install it in the system Save the bag for future use 2 Ground the anti static bag before opening 3 Verify that all devices connected to the module are properly grounded before using them 4 Avoid touchin...

Страница 21: ... exist ing or default value during a communication break with the master Two default value switches set the default value of the A group and B group outputs Two master selection jumpers select a LMM or MFP master for the DSM Sixteen two position jumpers set outputs for two wire iso lated or normal output operation Figure 3 1 Switches and Jumpers ENABLE SWITCH ADDRESS SELECTION SWITCH MODULE CONFIG...

Страница 22: ...have one of 64 addresses address 0 to 63 on the slave expander bus 20 slaves maximum This address uniquely identifies the slave to the master module and must be the same as the address set in the master module configura tion Function Code 84 specification 1 Figure 3 2 Address and Enable Switches ENABLE SWITCH ADDRESS SELECTION SWITCH MODULE CONFIGURATION SWITCH I O JUMPERS J1 J16 DEFAULT VALUE SWI...

Страница 23: ... 1 37 1 0 0 1 0 1 6 0 0 0 1 1 0 38 1 0 0 1 1 0 7 0 0 0 1 1 1 39 1 0 0 1 1 1 8 0 0 1 0 0 0 40 1 0 1 0 0 0 9 0 0 1 0 0 1 41 1 0 1 0 0 1 10 0 0 1 0 1 0 42 1 0 1 0 1 0 11 0 0 1 0 1 1 43 1 0 1 0 1 1 12 0 0 1 1 0 0 44 1 0 1 1 0 0 13 0 0 1 1 0 1 45 1 0 1 1 0 1 14 0 0 1 1 1 0 46 1 0 1 1 1 0 15 0 0 1 1 1 1 47 1 0 1 1 1 1 16 0 1 0 0 0 0 48 1 1 0 0 0 0 17 0 1 0 0 0 1 49 1 1 0 0 0 1 18 0 1 0 0 1 0 50 1 1 0 0 ...

Страница 24: ...hbuttons or relays then the contact must be in the 0 or closed position If the module is to interface between a master Figure 3 3 Module Configuration Switch ENABLE SWITCH ADDRESS SELECTION SWITCH MASTER SELECTION JUMPERS I O JUMPERS J1 J16 DEFAULT VALUE SWITCHES TP35703A 1 1 2 OPEN OPEN 8 1 OPEN 8 1 OPEN 8 1 OPEN 4 J17 J18 J3 J1 J4 J2 J7 J8 J5 J6 J10 J13 J14 J9 3 1 2 3 1 2 3 1 2 3 2 1 J11 3 2 1 J...

Страница 25: ... Station contact 4 must be in the 0 or closed position to drive all outputs to the preset levels Default Value Switch Figure 3 4 shows the default value switches If communication to either master is lost the DSM will output default values if contact 4 of the configuration switch is closed Switch A defines the default value of point group A Switch B defines the default value of point group B Each o...

Страница 26: ...12 3 2 1 J15 3 2 1 J16 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 3 2 1 1 1 2 2 3 3 DEFAULT VALUE SWITCHES 1 OPEN 8 1 OPEN 8 GROUP B GROUP A 0 0 1 1 ENABLE SWITCH ADDRESS SELECTION SWITCH MODULE CONFIGURATION SWITCH I O JUMPERS J1 J16 TP35720A 1 1 2 OPEN OPEN 8 1 OPEN 8 1 OPEN 8 1 OPEN 4 J17 J18 J3 J1 J4 J2 J7 J8 J5 J6 J10 J13 J14 J9 3 1 2 3 1 2 3 1 2 3 2 1 J11 3 2 1 J12 3 2 1 J15 3 2 1 J16 3...

Страница 27: ... Module Configuration A TU connects the field device wiring to the Infi 90 system The terminal blocks connection points are located on the TU TM You must configure the TU TM to accept the digital field inputs sent to the DSM Refer to the Appendix for your termi nation unit to determine the configuration for your application Table 3 2 Jumper Summary Application Position of Jumper Terminal Block Wir...

Страница 28: ... the module in until the front panel is flush with the top and bottom of the MMU frame 5 Tighten the two captive retaining screws on the module faceplate To remove the module unscrew the module retain ing screws and carefully slide out WIRING CONNECTIONS AND CABLING The DSM has three card edge connectors to supply logic power establish slave expander bus communication and provide digi tal inputs P...

Страница 29: ...1 and NIDI01 for contact points NTLS01 for digital logic stations and NIDO01 for contact out put termination Table 3 3 shows the cables that connect to the DSM Refer to the appendix listed for more information on your specific application FUSING The DSM does not have any on board fuses PRE OPERATING ADJUSTMENTS You do not have to make any adjustments to the DSM before operating Table 3 3 Cable Con...

Страница 30: ...red LED indicates an energized I O point A blank LED indicates a non energized I O point START UP The DSM start up is fully automatic The master module con trols the start up Function Code FC 84 in the configuration of the master module enables the DSM The address in FC 84 spec ification 1 must be the same as the address set on the address dipswitch The front panel LEDs should verify the start up ...

Страница 31: ...MODULE error if they do not match Verify that the address set on S1 is the same as the address in Function Code FC 84 specification 1 If not 1 Remove the module and change the setting of S1 to corre spond with the module configuration refer to the Installation section for the procedures to set an address and to install a slave module OR 2 Modify the address in the module configuration FC 84 specif...

Страница 32: ...C NC Power Common Power Common 7 8 9 10 11 12 NC NC NC NC NC NC NC Not Connected Table 5 2 P2 Slave Expander Bus Connections MFP LMM Master Pin P2 Signal Pin P2 Signal 1 2 3 4 5 6 Data 1 Data 0 Data 3 Data 2 Data 5 Data 4 7 8 9 10 11 12 Data 7 Data 6 Clock Sync 5V GND Table 5 3 P3 I O Signal Pin Connections Group A Group B Pin P3 Point Pin P3 Point A 1 B 2 C 3 D 4 E 5 E 6 H 7 H J F 1 1 2 2 3 3 4 4...

Страница 33: ...rform the tasks in Table 6 1 at the specified intervals Table 6 1 Maintenance Schedule Task Interval Clean and tighten all power and grounding connections Every 6 months or during plant shut down whichever occurs first Use a static safe vacuum cleaner to remove dust from Modules Module Mounting Unit Fan Assembly Power Entry Panel Every 6 months or during plant shut down whichever occurs first ...

Страница 34: ...o unlatch the module It is unlatched when the slots on the screws are vertical and the open end of the slots face away from the module 2 Gently slide the module out of the MMU 3 Configure the replacement module switch and jumper set tings Ensure they are set the same as the original module 4 In the same slot assignment as the original module align the replacement module with the plastic guide rail...

Страница 35: ...s information ready when you call in to order parts 1 Part description part number and quantity 2 Model and serial numbers 3 Bailey instruction manual number page number and fig ure that describes the part When you order standard parts from Bailey Controls use part numbers and descriptions from the Recommended Spare Parts Lists Order parts without commercial descriptions from the nearest Bailey Co...

Страница 36: ... the DSM Compare the con nections for the posts of terminal block B1 and dipshunt XU1 in group B to the same connections in Figure A 1 Figure A 2 also shows the dipshunt connection to the NKTU01 cable that plugs from the termination unit to B1 on the DSM NOTE The DSM cannot sense the status of the output line for iso lated outputs The front panel light will not light Figure A 1 Dipshunts and Termi...

Страница 37: ...FOR INPUT Table A 1 NTDI01 Configuration Summary Application Dipshunt Configuration Terminal Block Wiring Input All Strap 3 4 5 Cut 1 2 6 7 8 Dry contacts or solid state switches Output Powering exter nal load Strap 3 6 7 Cut 1 2 4 5 8 Common external load requiring 24 VDC Isolated external load requiring 24 VDC Sinking external load Strap 3 6 Cut 1 2 4 5 7 8 Common external power source of 24 VDC...

Страница 38: ... NTDI01 applications Figure A 5 shows the terminal assignments for NTDI01 Check the switch and jumper settings on the DSM and the dip shunts on the termination unit Install the DSM and cables as shown in Figure A 6 Figure A 3 Dipshunt XU17 1 2 3 4 5 6 7 8 XU16 1 2 3 4 5 6 7 8 XU8 1 2 3 4 5 6 7 8 XU12 1 2 3 4 5 6 7 8 XU4 1 2 3 4 5 6 7 8 XU15 1 2 3 4 5 6 7 8 XU7 1 2 3 4 5 6 7 8 XU11 1 2 3 4 5 6 7 8 ...

Страница 39: ...ure A 4 Dipshunt Configurations 1 2 3 4 5 6 7 8 TP35717A 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 TP35717A 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 TP35717A 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 TP35717A 1 2 3 4 5 6 7 8 Figure A 5 Terminal Assignment for NTDI01 TERMINAL NUMBER TB4 TB2 TB1 TB3 DIPSHUNT USED XU13 XU14 XU15 XU16 TP27163A A1 A2 A3 A4 1 2 3 4 5 6 7 8 DIPSHUNT USED XU9 XU10 XU11 XU12 A5 A6 A7 A8 DIPSHUNT USED ...

Страница 40: ...NTDI01 TERMINATION UNIT CONFIGURATION PREPARING DIPSHUNT XU17 I E96 309A A 5 Figure A 6 Cable Connections for NTDI01 TP35729A P1 P3 P1 P2 NTDI01 IMDSM05 NKTU01 ...

Страница 41: ...as 16 outputs and requires 2 NTDO02s to interface all the outputs NOTES 1 1 8 represents strap numbers on the dipshunt where a blank indicates an open strap and a line indicates a closed strap 2 XU3 XU10 must be configured identically when connecting two or more termination units in a daisy chain After setting the switches on the DSM module and setting the jumpers and dipshunts on the termination ...

Страница 42: ... B 2 I E96 309A Figure B 1 Cable Connections For NTDO02 TP85146A P1 P3 P1 P1 P2 P2 P2 NTDO02 NTDO02 IMDSM05 NKTU01 NKDO01 Figure B 2 Terminal Assignments for NTDO02 TB2 TB1 TP35753A TERMINAL NUMBER DIGITAL OUTPUT NUMBER 5 6 7 8 1 2 3 4 1 3 5 7 2 4 6 8 ...

Страница 43: ...e connected together using daisy chain connection cables NKDS05 The lead station is connected to the termination unit using the NKDS04 cable INSTALLATION Figure C 1 shows the cable connections for the NTLS01 Figure C 1 Cable Connections For NTLS01 P1 P2 P4 P3 P5 P1 P3 P2 NDLS02 P1 P3 P2 NDLS02 P1 P3 P2 NDLS02 P1 P3 P2 NDLS02 P1 P3 P2 IMDSM05 NTLS01 P1 P3 P2 NDLS02 NKTU01 NKDS04 NKDS01 NKDS01 NKDS0...

Страница 44: ...10 represents jumpers 1 through 10 on the NIDI01 A blank indicates an open jumper and a line indicates a jumper left intact After setting the switches on the DSM module and setting the jumpers on the termination unit install the DSM NIDI01 and cables as shown in Figure D 1 Figure D 2 shows the terminal assignments for P1 of NIDI01 Table D 1 NIDI01 Configuration Summary Application Signal Type Conn...

Страница 45: ...309A Figure D 2 Terminal Assignments NIDIO1 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 4 19 20 21 22 23 24 25 26 27 28 29 30 31 32 TERMINAL NUMBER IMDSM05 NOT USED 8B 8A 7B 7A 6B 6A 5B 5B 6B 5A 5A 6A 4B 4A 3B 3A 2B 2A 1B 1A 7B 8B NOT USED NOT USED 7A 8A TP35733A ...

Страница 46: ... 8756 ASIA PACIFIC 152 Beach Road Gateway East 20 04 Singapore 189721 Telephone 65 391 0800 Telefax 65 292 9011 EUROPE AFRICA MIDDLE EAST Via Puccini 2 16154 Genoa Italy Telephone 39 10 6582 943 Telefax 39 10 6582 941 GERMANY Graefstrasse 97 D 60487 Frankfurt Main Germany Telephone 49 69 799 0 Telefax 49 69 799 2406 Form I E96 309A Litho in U S A 690 Copyright 1990 by Elsag Bailey Process Automati...

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