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Cleaning System ud-800                                                                                                                             Page 5 

 

2.3.

 

Hazards from Pneumatic Energy 

Only specialists with expert knowledge and experience may work on pneumatic machines. When work-
ing on pneumatic systems, these must be disconnected from the air supply and de-pressurised in order 
to prevent injury. 

2.4.

 

Suggestions for Operating Instructions 

Operating  instructions  are  regulations  that  a  company  creates  for  safe  working  for  its  employees. 
These are binding instructions issued by the company in line with its policy and the law. Employees are 
obligated to follow these instructions. 

The employer is responsible for creating and publishing workplace related operating procedures e.g. 
regarding Occupational Safety and Health Regulations, the Water Resources Legislation and, where 
applicable, the Control of Hazardous Substances applicable in the relevant country. These operating 
instructions are therefore to be complemented by national regulations on accident prevention and 
environmental protection. 

Give your employee e.g. the following information: 

 

The hazards involving the handling of contaminated parts and the solvents used, the necessary 
protective measures and guidelines, including instructions in case of danger and first aid. 

 

The type and scope of periodic inspection for the safe working condition of the machine. 

 

Environmental Protection. 

 

Safe operation of the pneumatic system. 

 

Clean and safe working environment. 

 

The responsibility for operation must be clearly regulated by the company and must be com-
plied with by all persons designated to operate the machine. Under no circumstances should 
unauthorised or untrained persons use the machine.  

 

The operator has to operate the cleaning machine only in perfect condition and has to notify 
their supervisor immediately in case of any changes affecting safety and environmental pro-
tection. 

 

Follow all warnings and warning signs. 

 

 

Содержание UD-800

Страница 1: ...49 0 5085 97100 0 Fax 49 0 5085 97100 30 Email info btecsystems de www btecsystems de ud 800 Washer Combination for Water Based Paint or Solvent Operating Manual and Test Log Book for Spray Gun Clean...

Страница 2: ...This machine has been designed in accordance with the following regulations Machine directive 2006 42 EC ATEX directive 2014 34 EU Registered with PTB 0102 R No 05 ATEX D 116 ATEX description II 2G Ex...

Страница 3: ...ved Cleaning Agents 6 4 Technical Description of the Machine 7 4 1 Technical Data 8 4 2 Spare Part Names 9 4 3 Pneumatic Diagram 10 4 4 Spare Parts Ordering Numbers and Accessories 11 5 Zone and Machi...

Страница 4: ...machines are only to be used according to the intended used Im proper use of the machine can endanger the health of the operator 1 1 Explanation of the Symbols To directly draw attention to important...

Страница 5: ...not immediately take all appropriate steps to mitigate the damage and give the supplier the possibility of remedying such defect 1 4 Intended Use This spray gun cleaning system may only be used for it...

Страница 6: ...rictly The manufacturer recommends to strictly follow the occupational safety provisions rules and infor mation applicable in the respective country for using spray gun and part cleaning systems such...

Страница 7: ...he machine is not used the door must always be closed for safety reasons The operator has to ensure that nobody else is in the working area of the machine Use only permitted solvents cleaning fluids s...

Страница 8: ...country These operating instructions are therefore to be complemented by national regulations on accident prevention and environmental protection Give your employee e g the following information The...

Страница 9: ...ct to be cleaned Suitability shall be ensured by the operator in preliminary tests The manufacturer and or supplier does not assume any liability for damages caused by these tests Acids are not permit...

Страница 10: ...he machine has a strong exhaust suction system that switches on and off automatically as soon as the machine s door is opened or closed The machine is operated exclusively by pneumatic parts Figure 4...

Страница 11: ...l min Acoustic emission Average level of acoustic emission 78 dB A Exhaust air flow rate Total at 0 2 m s 213 m h Machine dimensions per side Machine outside Width Height Depth Washing chamber total W...

Страница 12: ...ose transparent E Roller valve for inside door or timer U 2 Corrugated hose grey G Button clean rinse V Brush with hose H Clean rinse nozzle W Hose for air flushing K Timer X Grounding cable L Compres...

Страница 13: ...0 Page 10 Figure 4 4 4 3 Pneumatic Diagram Technical changes and errors reserved All pictures similar A 2 C E A 1 K 5 A 3 I 3 G C C K 4 K 3 K 1 B B H C F C J D I 1 Air connection plug L K 2 E Y 1 I 3...

Страница 14: ...ed air connection plug 10000908 M Paint channel nozzle complete with pipe 10000420 N Cup holder complete 10000418 O Lid support fork 10000439 P Spray nozzle 10000429 Q Transport rolls unit consist out...

Страница 15: ...n addition smoking is prohibited Temporary work causing igni tion sources must be approved in writing and appropriate additional safety measures must be applied e g remove all combustible materials fi...

Страница 16: ...st ducts of spraying and drying cab inets In case the exhaust system conditions at the in stallation site require a longer exhaust air hose or the instructions in how to route the exhaust air system c...

Страница 17: ...only dry and oil free air 7 3 Grounding Earthing The machine has a grounding earthing connection and may not be operated without being grounded The machine has a grounding earthing cable which needs...

Страница 18: ...ith 30 litres fresh fluid See Figure 8 1 When refilling the fresh fluid ensure that the container for circulating liquid has a remaining capacity of 30 litres to prevent overflowing of liquid It is re...

Страница 19: ...tops automatically Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user Working with the automatic cleaning area of the machine see also Figure 4 1 Figu...

Страница 20: ...c cleaning chamber and the main door Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user 6 Set timer to 1 3 minutes The main cleaning cycle is activate...

Страница 21: ...g the spray gun in the machine unscrew the lid from the cup and drain the remaining paint into a collecting container For example the B TEC collecting container for waste paint RST 01 The more thoroug...

Страница 22: ...flow capacity in the drain It is recommended to use each function of the machine shortly at least once a day in order to avoid drying of the membranes inside the pumps and keeping the nozzles clean W...

Страница 23: ...djuster s open Yes Connect com pressed air sup ply Close door properly until double ball catch snaps in No No Open flow ad juster s No Cleaning cycle doesn t start No cleaning fluid coming from the no...

Страница 24: ...cleaner cabinet for leaks 8 Function test all control elements 9 Grounding Earthing 10 Function test of exhaust system 11 Function test roller valves Check for brittleness tight connections etc Result...

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