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Cleaning System ud-800                                                                                                                             Page 3 

 

2.

 

Safety Requirements 

2.1.

 

General Safety 

The machine is built according to the state of the technology and can be operated safely. However, 
this  does  not  mean  that  the  consequences  of  all  operational  failures  are  protected  by  technical 
measures. Dangers can arise from this machine if it is used improperly or incorrectly. However, addi-
tional organisational measures have to be taken into account for certain workflows, such as the re-
moval of residual paint from the gun. 

 

Read and follow the operating instructions for machine as well as the safety instructions be-
fore commissioning. 

 

Always keep the manual available in the immediate vicinity of the machine.  

 

The machine may only be operated by trained personnel. Operators under the age of 18 are 
only allowed to operate the machine when under supervision of an expert. 

 

For  some  users,  hazard  assessment  activity  restrictions  may  result,  e.g.  for  persons  with 
chronic respiratory problems or allergic diseases as well as for pregnant women or nursing 
mothers. 

 

For the correct operation of the machine, the safety and operating instructions are valid in 
all cases. These must be read carefully and followed strictly! 

The manufacturer recommends to strictly follow the occupational safety provisions, rules and infor-
mation applicable in the respective country for using spray gun and part cleaning systems such as the 
following examples: "Accident prevention - Principles and prevention", "Safety and health protection 
warnings at the workplace", "Safety rules for air pollution control systems for the workplace", "Safe 
use of the machine by following operating instructions", "Safe use of the machine by following oper-
ating  instructions",  "Avoidance  of  ignition  from  electrostatic  charges",  "Guidelines  for  facilities  for 
cleaning parts with solvents", "Use of protective clothing", "Use of eye and face protection", "Use of 
protective gloves", " Industrial Safety". 

2.2.

 

Operational Safety 

 

Follow the information and warning signs at-

tached to the machine. 

 

 

The machine may only be operated, if: 

o

 

the  integrated  suction  machine  (Venturi  system  with  flexible  exhaust  hose)  is  con-
nected and the resultant (solvent-) fumes are safely discharged to the outside in the 
free air in order to avoid fire, explosion and health hazards. See section 7.1. 

o

 

grounding / earthing is ensured using a grounding cable (potential equalisation)! Con-
nection must be carried out by a specialist. See section 7.3. 

 

In all cases, the local safety and accident prevention rules for the use of the machine must be 
followed.  

 

Fire, naked flame and smoking prohibited.  

Содержание UD-800

Страница 1: ...49 0 5085 97100 0 Fax 49 0 5085 97100 30 Email info btecsystems de www btecsystems de ud 800 Washer Combination for Water Based Paint or Solvent Operating Manual and Test Log Book for Spray Gun Clean...

Страница 2: ...This machine has been designed in accordance with the following regulations Machine directive 2006 42 EC ATEX directive 2014 34 EU Registered with PTB 0102 R No 05 ATEX D 116 ATEX description II 2G Ex...

Страница 3: ...ved Cleaning Agents 6 4 Technical Description of the Machine 7 4 1 Technical Data 8 4 2 Spare Part Names 9 4 3 Pneumatic Diagram 10 4 4 Spare Parts Ordering Numbers and Accessories 11 5 Zone and Machi...

Страница 4: ...machines are only to be used according to the intended used Im proper use of the machine can endanger the health of the operator 1 1 Explanation of the Symbols To directly draw attention to important...

Страница 5: ...not immediately take all appropriate steps to mitigate the damage and give the supplier the possibility of remedying such defect 1 4 Intended Use This spray gun cleaning system may only be used for it...

Страница 6: ...rictly The manufacturer recommends to strictly follow the occupational safety provisions rules and infor mation applicable in the respective country for using spray gun and part cleaning systems such...

Страница 7: ...he machine is not used the door must always be closed for safety reasons The operator has to ensure that nobody else is in the working area of the machine Use only permitted solvents cleaning fluids s...

Страница 8: ...country These operating instructions are therefore to be complemented by national regulations on accident prevention and environmental protection Give your employee e g the following information The...

Страница 9: ...ct to be cleaned Suitability shall be ensured by the operator in preliminary tests The manufacturer and or supplier does not assume any liability for damages caused by these tests Acids are not permit...

Страница 10: ...he machine has a strong exhaust suction system that switches on and off automatically as soon as the machine s door is opened or closed The machine is operated exclusively by pneumatic parts Figure 4...

Страница 11: ...l min Acoustic emission Average level of acoustic emission 78 dB A Exhaust air flow rate Total at 0 2 m s 213 m h Machine dimensions per side Machine outside Width Height Depth Washing chamber total W...

Страница 12: ...ose transparent E Roller valve for inside door or timer U 2 Corrugated hose grey G Button clean rinse V Brush with hose H Clean rinse nozzle W Hose for air flushing K Timer X Grounding cable L Compres...

Страница 13: ...0 Page 10 Figure 4 4 4 3 Pneumatic Diagram Technical changes and errors reserved All pictures similar A 2 C E A 1 K 5 A 3 I 3 G C C K 4 K 3 K 1 B B H C F C J D I 1 Air connection plug L K 2 E Y 1 I 3...

Страница 14: ...ed air connection plug 10000908 M Paint channel nozzle complete with pipe 10000420 N Cup holder complete 10000418 O Lid support fork 10000439 P Spray nozzle 10000429 Q Transport rolls unit consist out...

Страница 15: ...n addition smoking is prohibited Temporary work causing igni tion sources must be approved in writing and appropriate additional safety measures must be applied e g remove all combustible materials fi...

Страница 16: ...st ducts of spraying and drying cab inets In case the exhaust system conditions at the in stallation site require a longer exhaust air hose or the instructions in how to route the exhaust air system c...

Страница 17: ...only dry and oil free air 7 3 Grounding Earthing The machine has a grounding earthing connection and may not be operated without being grounded The machine has a grounding earthing cable which needs...

Страница 18: ...ith 30 litres fresh fluid See Figure 8 1 When refilling the fresh fluid ensure that the container for circulating liquid has a remaining capacity of 30 litres to prevent overflowing of liquid It is re...

Страница 19: ...tops automatically Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user Working with the automatic cleaning area of the machine see also Figure 4 1 Figu...

Страница 20: ...c cleaning chamber and the main door Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user 6 Set timer to 1 3 minutes The main cleaning cycle is activate...

Страница 21: ...g the spray gun in the machine unscrew the lid from the cup and drain the remaining paint into a collecting container For example the B TEC collecting container for waste paint RST 01 The more thoroug...

Страница 22: ...flow capacity in the drain It is recommended to use each function of the machine shortly at least once a day in order to avoid drying of the membranes inside the pumps and keeping the nozzles clean W...

Страница 23: ...djuster s open Yes Connect com pressed air sup ply Close door properly until double ball catch snaps in No No Open flow ad juster s No Cleaning cycle doesn t start No cleaning fluid coming from the no...

Страница 24: ...cleaner cabinet for leaks 8 Function test all control elements 9 Grounding Earthing 10 Function test of exhaust system 11 Function test roller valves Check for brittleness tight connections etc Result...

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