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Cleaning System ud-800                                                                                                                             Page 12 
 

5.

 

Zone and Machine Classification according to ATEX 

This machine is classified as equipment group II, equipment category 2G, type of protection Ex h, eligi-
ble for gases of explosion group IIB, equipment protection level Gb and can be used in zone 1. 

  See also type plate: 

 II 2G Ex h IIB T6 Gb 

 
In accordance with legal requirements, the ATEX zone definition around the machine and creation of 
an explosion protection document comes under the responsibility of the "responsible person of the 
company" where the machine is placed as this classification is subject to the cleaning fluid used and 
various conditions such as ventilation. 

However, at this point the operator should be supported with general advice to comply with this ob-
ligation. Helpful advice can also be found in EN 12921‐1 and ‐3 and EN ISO 80079-36. 

If using the machine with flammable cleaning fluids, the following zone designation has to be consid-
ered: 

Zone 1 

 The interior of the machine 

 

Zone 2 

→ 

Surroundings within 1.0 m 

Mark the different zones with appropriate warning and prohibition signs. Markings on the floor can be 
helpful. In the area surrounding the machine, open flames and other ignition sources (e.g. welding or 
grinding equipment) are not allowed. In addition, smoking is prohibited. Temporary work causing igni-
tion sources must be approved in writing and appropriate additional safety measures must be applied 
(e.g. remove all combustible materials; firefighting equipment must be on hand in the working area.) 

 
6.

 

Requirements for the Installation Site 

 

Horizontal industrial floor with electrical resistance of max. 10

8

 Ohm. 

 

Dry and protected from frost. 

 

Very good technical room ventilation with at least 5 air changes per hour (Depending on local 
regulations). 

 

 

 

Do not install or operate the machine within a radius of 1.5 m from heat sources. 

 

Ensure an ambient temperature of 5 °C – 40 °C and do not expose the machine to direct sun-
light, as this carries a risk of overheating. 

 

Follow the relevant legislative and regulatory safety instructions regarding substances hazard-
ous to water applicable in the country where the machine is installed.  

 

Follow the safety regulations according to zone designation. 

 

The machine can be placed against the wall or in a corner. A 1.5 m space should be provided 
in front of the machine. 

 

 

Requirement in German DGUV (German Social Accident Insurance) Information 209-046:  
“In rooms with filling, mixing and pumping of flammable liquids you must have at least 5 air 
changes per hour. Therefore, a technical room ventilation system is required. The air-outlet 
opening must be near the ground. Air-inlet and –outlet must be placed in a way that a com-
plete and even air exchange is achieved”
 

Содержание UD-800

Страница 1: ...49 0 5085 97100 0 Fax 49 0 5085 97100 30 Email info btecsystems de www btecsystems de ud 800 Washer Combination for Water Based Paint or Solvent Operating Manual and Test Log Book for Spray Gun Clean...

Страница 2: ...This machine has been designed in accordance with the following regulations Machine directive 2006 42 EC ATEX directive 2014 34 EU Registered with PTB 0102 R No 05 ATEX D 116 ATEX description II 2G Ex...

Страница 3: ...ved Cleaning Agents 6 4 Technical Description of the Machine 7 4 1 Technical Data 8 4 2 Spare Part Names 9 4 3 Pneumatic Diagram 10 4 4 Spare Parts Ordering Numbers and Accessories 11 5 Zone and Machi...

Страница 4: ...machines are only to be used according to the intended used Im proper use of the machine can endanger the health of the operator 1 1 Explanation of the Symbols To directly draw attention to important...

Страница 5: ...not immediately take all appropriate steps to mitigate the damage and give the supplier the possibility of remedying such defect 1 4 Intended Use This spray gun cleaning system may only be used for it...

Страница 6: ...rictly The manufacturer recommends to strictly follow the occupational safety provisions rules and infor mation applicable in the respective country for using spray gun and part cleaning systems such...

Страница 7: ...he machine is not used the door must always be closed for safety reasons The operator has to ensure that nobody else is in the working area of the machine Use only permitted solvents cleaning fluids s...

Страница 8: ...country These operating instructions are therefore to be complemented by national regulations on accident prevention and environmental protection Give your employee e g the following information The...

Страница 9: ...ct to be cleaned Suitability shall be ensured by the operator in preliminary tests The manufacturer and or supplier does not assume any liability for damages caused by these tests Acids are not permit...

Страница 10: ...he machine has a strong exhaust suction system that switches on and off automatically as soon as the machine s door is opened or closed The machine is operated exclusively by pneumatic parts Figure 4...

Страница 11: ...l min Acoustic emission Average level of acoustic emission 78 dB A Exhaust air flow rate Total at 0 2 m s 213 m h Machine dimensions per side Machine outside Width Height Depth Washing chamber total W...

Страница 12: ...ose transparent E Roller valve for inside door or timer U 2 Corrugated hose grey G Button clean rinse V Brush with hose H Clean rinse nozzle W Hose for air flushing K Timer X Grounding cable L Compres...

Страница 13: ...0 Page 10 Figure 4 4 4 3 Pneumatic Diagram Technical changes and errors reserved All pictures similar A 2 C E A 1 K 5 A 3 I 3 G C C K 4 K 3 K 1 B B H C F C J D I 1 Air connection plug L K 2 E Y 1 I 3...

Страница 14: ...ed air connection plug 10000908 M Paint channel nozzle complete with pipe 10000420 N Cup holder complete 10000418 O Lid support fork 10000439 P Spray nozzle 10000429 Q Transport rolls unit consist out...

Страница 15: ...n addition smoking is prohibited Temporary work causing igni tion sources must be approved in writing and appropriate additional safety measures must be applied e g remove all combustible materials fi...

Страница 16: ...st ducts of spraying and drying cab inets In case the exhaust system conditions at the in stallation site require a longer exhaust air hose or the instructions in how to route the exhaust air system c...

Страница 17: ...only dry and oil free air 7 3 Grounding Earthing The machine has a grounding earthing connection and may not be operated without being grounded The machine has a grounding earthing cable which needs...

Страница 18: ...ith 30 litres fresh fluid See Figure 8 1 When refilling the fresh fluid ensure that the container for circulating liquid has a remaining capacity of 30 litres to prevent overflowing of liquid It is re...

Страница 19: ...tops automatically Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user Working with the automatic cleaning area of the machine see also Figure 4 1 Figu...

Страница 20: ...c cleaning chamber and the main door Do not allow the doors to slam shut All doors must be handled carefully and with caution by the user 6 Set timer to 1 3 minutes The main cleaning cycle is activate...

Страница 21: ...g the spray gun in the machine unscrew the lid from the cup and drain the remaining paint into a collecting container For example the B TEC collecting container for waste paint RST 01 The more thoroug...

Страница 22: ...flow capacity in the drain It is recommended to use each function of the machine shortly at least once a day in order to avoid drying of the membranes inside the pumps and keeping the nozzles clean W...

Страница 23: ...djuster s open Yes Connect com pressed air sup ply Close door properly until double ball catch snaps in No No Open flow ad juster s No Cleaning cycle doesn t start No cleaning fluid coming from the no...

Страница 24: ...cleaner cabinet for leaks 8 Function test all control elements 9 Grounding Earthing 10 Function test of exhaust system 11 Function test roller valves Check for brittleness tight connections etc Result...

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