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Maintenance and troubleshooting

Azbil Corporation

5-2

Model PTG71 / 72 - Smart Pressure Transmitter

Over-range alarm display

When the input pressure from the process meets the following conditions, the digital

indicator display (option) flashes a warning.

Over-range (upper limit)
(Span × 105 %) + specified range lower limit ≤ input pressure

Over-range (lower limit)
(Span × −1.25 %) + specified range lower limit ≥ input pressure

Example of over-range alarm display

(blinking)

Содержание PTG71

Страница 1: ...Smart Pressure Transmitter Model PTG71 72 User s Manual CM2 PTG300 2001...

Страница 2: ...es of mer chantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Azbil Corporation...

Страница 3: ...ety instructions Note Good installation correct operation and post installation maintenance are essential to safe use of your Model PTG Pressure Transmitter The safety instructions are contained in th...

Страница 4: ...ver and the threads in the screws in the cabinet If the PTG Smart Pressure Transmitter is an explosion model NEVER open the terminal cover while the Transmitter is energized in operation Do not stand...

Страница 5: ...pproved for class I locations Sealing compound must be approved and must not have a melting point of less than 93 C 200 F The minimum thickness of the sealing compound should not be less than the trad...

Страница 6: ...it intermediate metal conduit electrical metallic tubing dust tight wireways or Type MC or MI cable with approved termination fittings or Type PLTC in cable trays or Type ITC in cable trays or Type MC...

Страница 7: ...ition for safe use The cover shall have at least 7 engaged threads 1 2 Instructions for safe use To maintain the degree of protection of at least IP67 in accordance with IEC60529 suitable cable glands...

Страница 8: ...gas atmospheres GB3836 15 2000 Electrical apparatus for explosive gas atmospheres Part 15 Electrical installations in hazardous areas other than mines GB3836 16 2006 Electrical apparatus for explosiv...

Страница 9: ...ons are printed to the nameplate of the PTG unit Refer to the supplement and make sure that the unit you have received matches to the model that you specified at the time of ordering Then verify the f...

Страница 10: ...e prevent freezing by means of heat insulation 2 Environment Pollution degree 2 Avoid corrosive environment as much as possible Install in explosion proof and intrinsically safe conditions 3 Shock and...

Страница 11: ...ct or around the connecting cables to the product Doing so may result in malfunctioning of the product Do not remove seals affixed to welds and the grounding cables until all pipes are installed 8 Con...

Страница 12: ...Preface Azbil Corporation x Model PTG71 72 Smart Pressure Transmitter...

Страница 13: ...ing flange mount transmitters model PTG__F 2 10 Safety precautions 2 10 Installation precautions 2 10 Handling precautions 2 11 Installing flange mount transmitters 2 12 Precautions 2 12 2 4 Installin...

Страница 14: ...amping Time Constant Configuration 6 9 NVM Save 6 10 6 3 Preparations and Starting Operation 6 11 Confirmation of Output Signals Loop Test 6 11 Range Configuration Zero and Span Adjustments according...

Страница 15: ...Applying Pressure 8 2 Chapter 9 Calibration 9 1 Calibrating Analog Output Signal 9 1 9 2 Calibrating the set range by inputting the actual pressure 9 3 Overview 9 3 Calibration devices 9 3 Requiremen...

Страница 16: ...Table of Contents...

Страница 17: ...ver Allen key Packing Washer Locking nut Cable clamp Packing gland Screw M4 x 12 Process connection port welded Chamfers to tightening with a wrench Digital indicator option Packing sets for wiring us...

Страница 18: ...rporation 1 2 Model PTG71 72 Smart Pressure Transmitter The various types of mounting are given in Figure 1 3 and 1 4 Flange Figure 1 3 Flange mount type model PTG__F Ferrule Figure 1 4 Ferrule mount...

Страница 19: ...Azbil Corporation Descriptions of Parts Model PTG71 72 Smart Pressure Transmitter 1 3 U bolt for mounting 2 inch pipe Mounting bracket Figure 1 5 Mounting bracket optional for screw mount type...

Страница 20: ...Descriptions of Parts Azbil Corporation 1 4 Model PTG71 72 Smart Pressure Transmitter...

Страница 21: ...he tank with the process connection port facing upward or if powder or viscous material may adhere to or accumulate on the device s exterior insert the chloroprene rubber fitting included with the pro...

Страница 22: ...roduct specifications i e rated pressure connection standard rated temperature rated vibration and rated humidity Using this product under incorrect operating conditions may cause damage to the produc...

Страница 23: ...cing down Doing so invites water dirt and other sediment to deposit at the wetted part causing an inaccurate measurement If the process temperature exceeds 110 C 230 F take some measures such as insta...

Страница 24: ...re Transmitter Vertical connection Screwing on the transmitter with the connecting pipe filled with liquid will damage the transmitter Be sure to establish a vapor phase portion 300 mm or longer porti...

Страница 25: ...tter directly onto the process line full consideration must be given as to its weight the temperature at the wetted part and to vibration The method of connecting the Transmitter to the process line m...

Страница 26: ...acket Handling precautions When mounting this device on a 2 inch pipe or a panel using the mounting bracket carefully consider the device s mass the temperature of the wetted part and vibration Use th...

Страница 27: ...t gas Dry gas PTG PTG PTG PTG PTG PTG Note A The PTG is installed below the pressure outlet B The PTG is installed above the pressure outlet Main valve Gauge valve Air release valve Drain valve Black...

Страница 28: ...tion 2 8 Model PTG71 72 Smart Pressure Transmitter Installing the transmitter on a 2 inch pipe 4 Installing the transmitter on a panel Figure 2 6 Installing the transmitter with the mounting brackets...

Страница 29: ...Azbil Corporation Installation Model PTG71 72 Smart Pressure Transmitter 2 9 Figure 2 7 Dimensions of mounting bracket...

Страница 30: ...ticks out liquid leakage or output error may result Do not use the Transmitter under any other operating conditions than specified in the product specifications i e rated pressure connection standard...

Страница 31: ...he conduit piping Weld or bind with a sealing tape securely to the piping joint to prevent a process leakage from occurring Avoid installing the Transmitter with its front side facing down Doing so in...

Страница 32: ...ransmitter considering its weight the temperature at its wetted part and possible vibration Connect the conduit to satisfy the given process requirements Figure 2 8 below shows an example of flange mo...

Страница 33: ...g conditions than specified in the product specifications i e rated pressure connection standard rated temperature rated vibration and rated humidity Using this product under incorrect operating condi...

Страница 34: ...tter in a location where there is no excessive impact vibration or pressure such as water hammering The use of standard models in the following installation locations may cause device failure In these...

Страница 35: ...ossible vibration Use the appropriate method of connecting impulse pipes in accordance with the process The pressure outlet should be in a place that is free from unnecessary dynamic pressure Example...

Страница 36: ...Azbil Corporation 2 16 Model PTG71 72 Smart Pressure Transmitter...

Страница 37: ...ing wire The transmitter has two grounding terminals one at the terminal and the other on the outside face Either terminal can be used The grounding terminal must be connected to a class 3 ground grou...

Страница 38: ...c 4 20mA DC For FM and NEPSI Explosion proof wiring A model PTG Transmitters are conforming to Factory Murual FM or NEPSI GB explosion proof regulations and are optionally available WIRING PRECAUTIONS...

Страница 39: ...ng instrument power supply A Connection to a receiving instrument with a built in power supply SUPPLY CHK ZERO 250 Power supply Receiving instrument B Connection to a receiving instrument that uses an...

Страница 40: ...als of the Transmitter which includes the resistance in the cables forming the loop the internal resistance in instruments connected between the Transmitter and the power supply etc The abscissa axis...

Страница 41: ...to set this 0 output to 0 kPaG release any gas or liquid from the wetted part and leave it open to atmospheric pressure 3 This product has two zero adjustment terminal pins Using a flat head screwdri...

Страница 42: ...Calibration Azbil Corporation 4 2 Model PTG71 72 Smart Pressure Transmitter...

Страница 43: ...duce an explosion This product is manufactured and shipped under Azbil Corporation s rigorous quality control system Do not modify the product Doing so will cause critical damage to the product Mainte...

Страница 44: ...hen the input pressure from the process meets the following conditions the digital indicator display option flashes a warning Over range upper limit Span 105 specified range lower limit input pressure...

Страница 45: ...information on how to install Field Communication Software Model CFS100 please refer to the main Field Communication Software Model CFS100 Operation Manual Before reading this manual make sure to read...

Страница 46: ...Field Communication Software Model CFS100 application window displays a menu Selecting Expand on the menu displays the expanded menu tree Parameters displayed in gray Pressure and Analog Output in th...

Страница 47: ...SIC SETUP Tag Pressure Unit Range Values Transfer Function PV Damp Device Information Manufacturer Model Measurement Type Device ID 2 Tag Date 2 Descriptor 2 Message 4 Sensor Serial Number 2 PROM ID F...

Страница 48: ...ge 4 Software Version 1 Universal Rev 2 Field Device Rev 2 Software Rev 2 Poll Address 2 Num Req Preams 2 DE FS Mode 5 7 DE Format 5 7 DE PV type 5 7 1 Not displayed if HART communications is selected...

Страница 49: ...explains how to input or change the tag No In the menu tree in the left pane select DEVICE SETUP DETAILED SETUP Device Information Tag Double clicking Tag displays the settings screen On this screen...

Страница 50: ...n E UNIT Linear Indicates that both the output and the displayed values are linear and equal to scale readings Linear Indicates that both the output and the displayed values are linear and in percent...

Страница 51: ...an be changed the changed settings are not saved by the pressure transmitter At the next reconnection measurements are displayed in the default units for pressure that is kPa or MPa not in the changed...

Страница 52: ...s output URV Value at which 20 mA is output Double clicking LRV or URV displays the settings screen After configuring the measurement range close the edit screen and click the Send button to send the...

Страница 53: ...constant Select DEVICE SETUP DETAILED SETUP Signal Condition PV Damp If SFN communication is used set a value in the range of 0 to 32 seconds The following values can be input If a value other than t...

Страница 54: ...r If the pressure transmitter power is turned off in less than 30 seconds configuration data that has been sent will be lost and the existing saved data will remain in the pressure transmitter To avoi...

Страница 55: ...pressure transmitter in constant current mode you can keep current outputs constant in the range of 4 20 mA This section explains how to configure the constant current mode and how to return to normal...

Страница 56: ...ill be fixed at 12 mA 50 Select 16 mA and click OK Output signals will be fixed at 16 mA 75 Select 20 mA and click OK Output signals will be fixed at 20 mA 100 To input a different value select Other...

Страница 57: ...s Before performing this operation make sure that you switch the process control loop to manual control The following describes how the range can be changed according to input pressure Select DEVICE S...

Страница 58: ...he pressure transmitter s self diagnostic messages Calibration of Analog Outputs By connecting to an ammeter and comparing measured values you can calibrate the 0 and 100 analog outputs Select DEVICE...

Страница 59: ...utput 4 000mA equal to reference meter is the pressure transmitter output equal to the reading on the connected ammeter If the pressure transmitter output is not equal to the reading of the ammeter se...

Страница 60: ...er process is under automatic control outputs may fluctuate making pressure transmitter operation dangerous Before performing this operation make sure that you switch the process control loop to manua...

Страница 61: ...sure transmitter operation dangerous Before performing this operation make sure that you switch the process control loop to manual control Double click Reset Corrects The WARN Loop should be removed f...

Страница 62: ...ostic Messages You can check self diagnostic messages by clicking the Status icon A in the below or Device status in the Display menu For example the button to the left of CORRECTS RESET turns red aft...

Страница 63: ...icator You connect the communicator directly to signal terminals on the transmitter s terminal block or at any location in the 4 to 20mA loop Polarity of the communicator connection does not matter SU...

Страница 64: ...ersal Rev 19 Field Device Rev 20 Software Rev 21 Poll Address 22 Num Req Preams 1 4mA 2 20mA 3 Other 4 End 1 Rerange 2 D A Trim 3 Correct Input 4 Set Output 1 PV LRV 2 PV URV 3 PV LRL 4 PV URL 1 Press...

Страница 65: ...lay format and or its ranges Device setup Detailed setup Device information Meter type PTG TAG001 Meter Type 1 Display type 2 EULO 3 EUHI HELP SAVE HOME EXIT Display Type Mode Description E UNIT Displ...

Страница 66: ...the measuring range of the transmitter Device setup Basic setup Range values PTG TAG001 Range Values 1 PV LRV 0 000 inH2O 2 PV URV 1 000 inH2O 3 PV LRL 4 PV URL HELP SAVE HOME EXIT Select PV LRV or PV...

Страница 67: ...of range Device setup Detailed setup Signal condition PV damping When PV damping menu key in appropriate damping time from 0 0 to 128 0 and the press ENTER A display will prompt when you enter the val...

Страница 68: ...Operational Manual for HART Communication For Model PTG72 Azbil Corporation 7 6 Model PTG71 72 Smart Pressure Transmitter...

Страница 69: ...ter into a constant current source mode which maintains the output that is set between 4mA 0 and 20mA 100 This shows how to configure the transmitter in a constant current source mode and to return to...

Страница 70: ...status Be sure to switch the loop control mode of the process to Manual before performing this operation Device setup Diag Service Calibration Rearange Apply Values You will be warned to remove the lo...

Страница 71: ...trol mode the output may vary resulting in a hazardous operation status Be sure to switch the loop control mode of the process to Manual before performing this operation STEP Action Description 1 You...

Страница 72: ...er value Key in meter value then press ENTER Is field device output 20 000 mA equal to reference meter 1 Yes 2 No If not equal select No press ENTER then key in new meter value Returns to Enter meter...

Страница 73: ...tter to be tested Accuracy 0 05 F S or 0 1 whichever is larger Power supply 24 V DC Standard resistor 250 0 005 Voltmeter Digital voltmeter 10 V DC range with an accuracy of 0 02 rdg 1dgt HART Communi...

Страница 74: ...below Reference pressure generator Transmitter P Standard resistor R Voltmeter Communication cable HART Communicator 24V power supply V 7 A B C 8 H A R T C o m m u n ic a t o r 9 G H I 4 J K L 5 M N O...

Страница 75: ...l mode the output may vary resulting in a hazardous operation status Be sure to switch the loop control mode of the process to Manual before performing this operation PTG TAG001 Correct Input 1 Zero T...

Страница 76: ...orrects Rest returns the zero and span calibration factors to their default values The transmitter calculates its output based on the characterization equation alone without any compensation for the r...

Страница 77: ...1 Spare parts No Parts description Part number Qty Unit 1 Case cover with an O ring 80370406 001 1 1EA 2 O ring 80020935 842 1 1 F 3 Gasket for male screw 80370122 001 1 1 F Gasket for male screw 8037...

Страница 78: ...Spare Parts Azbil Corporation 10 2 Model PTG71 72 Smart Pressure Transmitter...

Страница 79: ......

Страница 80: ...o your use 3 Measures to be taken to secure the required level of the reliability and safety of your Equipment in your use Although azbil is constantly making efforts to improve the quality and reliab...

Страница 81: ...argin of your machine or equipment you are required to renew any Azbil Corporation s products every 5 to 10 years unless otherwise specified in specifications or instruction manuals System products fi...

Страница 82: ......

Страница 83: ...Document Number CM2 PTG300 2001 Document Name Smart Pressure Transmitter Model PTG71 72 User s Manual Date 1st edition Aug 2002 7th edition June 2019 Issued Edited by Azbil Corporation...

Страница 84: ......

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