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FRS100

Multiburner Controller

User's Manual

No. CP-SP-1373E

Thank you for purchasing the FRS100
Multiburner Controller.

This manual contains information for
ensuring the correct use of the FRS100.
It also provides necessary information
for installation, maintenance, and trou-
bleshooting.

This manual should be read by those
who design and maintain equipment
that uses the FRS100. Be sure to keep
this manual nearby for handy reference.

Содержание FRS100

Страница 1: ...ler This manual contains information for ensuring the correct use of the FRS100 It also provides necessary information for installation maintenance and trou bleshooting This manual should be read by t...

Страница 2: ...The information and specifications in this manual are subject to change without notice Considerable effort has been made to ensure that this manual is free from inaccuracies and omissions If you shoul...

Страница 3: ...nt injury to the operator and others and to prevent damage to proper ty Be sure to observe these safety precautions Examples i Use caution when handling the product The indicated action is prohibited...

Страница 4: ...gnition trial time to exceed the specifications of the burner or equipment manufacturer If they do fuel may accumulate in the combustion chamber and form an explosive air fuel mixture resulting in a s...

Страница 5: ...F and G of the flame simulator FSP300C100 to ter minals F and G of this device for 10 seconds or more CAUTION Installation wiring inspection adjustment etc should be carried out by a trained and expe...

Страница 6: ...wires Always supply electric power at the voltage and frequency stated on the model label of this device Always connect the power supply last Otherwise touching a terminal accidentally could result in...

Страница 7: ...intenance and replacement of this device In the event that this device is replaced do all of the checks listed in Chapter 3 ADJUSTMENTS FOR TRIAL OPERATION When doing a maintenance inspection of the b...

Страница 8: ...manual Handling Precautions Handling Precautions indicate items that the user should pay attention to when handling the FRS100 Note Notes indicate information that might benefit the user 1 2 3 Number...

Страница 9: ...Wiring the Subbase 5 2 2 Wiring 8 Manual ignition intermittent pilot 9 Burner flame monitoring only 14 Wiring the flame detector 19 Wiring the solenoid valve 20 Wiring the surge absorber 21 Chapter 3...

Страница 10: ......

Страница 11: ...ame detector If anything abnormal is detected the FRS100 prevents ignition to ensure safety The FRS100 is designed to be compact and can be plugged into the wiring sub base The sub base can be mounted...

Страница 12: ...tion sequence Precautions for facility instrumentation In designing facilities that use combustion safety devices be sure to give careful consideration to the safety guidelines listed below For safety...

Страница 13: ...100C304 2 220 Vac 50 60Hz FRS100C150 2 100 Vac 50 60Hz FRS100C250 2 200 Vac 50 60Hz FRS100C350 2 220 Vac 50 60Hz FRS100C154 2 100 Vac 50 60Hz FRS100C254 2 200 Vac 50 60Hz FRS100C354 2 220 Vac 50 60Hz...

Страница 14: ...VEL Voltage displayed 5 4 5 V or higher 4 3 5 to 4 5 V 3 2 5 to 3 5 V 2 1 5 to 2 5 V DIN rail mounting plate Name Model No Advanced Ultraviolet Flame AUD100C AUD15C Detector AUD110C AUD15C Minipeeper...

Страница 15: ...sed to any of the following Certain chemicals or corrosive gases ammonia sulfur chlorine ethylene compounds acid etc Splashing water or excessive humidity High temperatures Prolonged vibration Do not...

Страница 16: ...wn below DIN rail mounting 1 Pull the DIN rail mounting plate downwards 2 Place the subbase on the DIN rail so that the arrow on the subbase is facing upwards 3 Lock the subbase to the DIN rail by pus...

Страница 17: ...um torque of 0 7 N m Handling Precautions Do not tighten the subbase mounting screws using a torque exceeding the maximum torque Doing so might damage the subbase 3 Wire the subbase terminals as instr...

Страница 18: ...e combustion equipment Follow all applicable regulations when doing the wiring work Run the high voltage ignition transformer cable separately and keep it at least 10 cm away from this device Make sur...

Страница 19: ...Main valve 2 Ignition transformer Pilot valve 1 Flame detector Start check circuit 8 3 1K 1K 2K 4 Combustion lamp Power Ignition switch Flame voltage 0 5 Vdc Internal circuit B A 7 Subbase Burner star...

Страница 20: ...tch contacts are open power Ignition transformer OFF to the ignition transformer is cut and ignition Pilot valve continues transformer operation stops open Because power is supplied through relays 1K...

Страница 21: ...the flame detector cannot detect the pilot burner flame and relay 2K does not turn on 5 Ignition switch OFF Since the ignition switch contacts are open power Ignition transformer OFF to the ignition t...

Страница 22: ...rough terminal 4 5 Ignition switch OFF Since the ignition switch contacts are open power Ignition transformer OFF to the ignition transformer is cut and ignition Pilot valve continues transformer oper...

Страница 23: ...detected 4 Ignition switch ON Even though the ignition switch contacts are closed no voltage is applied to terminal 8 and so the ignition transformer and the pilot valve do not operate 5 Ignition swi...

Страница 24: ...nti ated connect the high potential H to terminal 1 and the low potential G to terminal 2 8 3 1K 1K 2K 4 B A 7 F G 6 5 2K 2 1 Start check circuit Power Internal circuit Subbase Flame amplifier circuit...

Страница 25: ...s on Since relay 2K turns on Flame output ON the flame output from terminal 4 turns on 4 Start contacts OFF The power supplied across terminals 7 and 2 is Start check LED turns cut off relay 1K turns...

Страница 26: ...f the LED lights up start check relay 1K turns on Since relay 1K turns Start check completion on the start check completion output from terminal output ON 8 turns on 3 Ignition failure If the burner d...

Страница 27: ...the start check completion output from terminal output ON 8 turns on 3 Flame detection The flame detector detects the flame of the pilot FLAME LED lights up burner Relay 2K turns on Since relay 2K tu...

Страница 28: ...ights up Flame detection Relay 2K is turned on by a false flame signal FLAME LED lights up 2 Start contacts ON When the start contacts are closed power is applied across terminals 7 and 2 The start ch...

Страница 29: ...V Allowable lead length Approx 30 m Chapter 2 MOUNTING AND WIRING CAUTION If the FRS100C is used connect the AUD110C detector s signal leads from terminals F and G to terminals 5 F and 6 G of the FRS...

Страница 30: ...ground fault occurs Accordingly the solenoid valve will open regardless of the flame relay causing fuel discharge Chapter 2 MOUNTING AND WIRING CAUTION Do not connect a solenoid valve to the high pot...

Страница 31: ...her for wiring to the power supply Attach a straight terminal equivalent to a 187 series receptacle made by TE Connectivity to one end of the power lead and keep the wire as short as possible Since th...

Страница 32: ...ulate in the combustion chamber and form an explosive air fuel mixture resulting in a serious explosion hazard Even after the power to this device is turned off terminal F continues to hold an electri...

Страница 33: ...nd measure the flame voltage for each burner under vari ous conditions at startup normal operation etc 2 When measuring the flame voltage insert the tester probes into the holes to con nect to termina...

Страница 34: ...n explosive air fuel mixture resulting in a serious explosion hazard Carry out the pilot turndown test carefully If the flame detector is set so that it detects a pilot flame that is too small to igni...

Страница 35: ...ner five or six times Make sure that the main burner ignites smoothly every time 9 If the main burner does not ignite properly the reason is probably that the pilot flame is too small Increase the siz...

Страница 36: ...t on the flame voltage 3 If the FLAME LED is lit make adjustments using the following procedure while referring to the equipment user s manual Move of the AUD100 series or flame rod so that there is n...

Страница 37: ...t hold the ignition switch for a long time Flame failure during normal combustion 1 Open the pilot and main manual fuel valves 2 Press the ignition switch to start operation 3 When the sequence has pr...

Страница 38: ...To prevent electric shock turn the power off and discharge terminals F and G before removing this device from the subbase Use lead wires to connect terminals F and G of the flame simulator FSP300C100...

Страница 39: ...to the controller by using a flame simulator Make sure that 2K relay is turned ON and the FLAME LED is lit Chapter 4 MAINTENANCE AND INSPECTION POWER Start check LED FLAME Results Remedy check items L...

Страница 40: ...Connect the plus probe to the No 1 pin on the socket white lead wire Connect the minus probe to the No 3 pin on the socket blue lead wire Reference voltage measured by a Takeda TR6841 digital multimet...

Страница 41: ...ls F to F and G to G as shown below 2 Turn the FLAME MODE switch of the FSP300C on 123514A Connect terminal 5 to the terminal F probe and terminal 6 to the terminal G plug Chapter 4 MAINTENANCE AND IN...

Страница 42: ...dity 90 RH 40 C without condensation Vibration resistance 4 9 m s2 max 10 to 60 Hz for 2 h each in X Y and Z directions when directly mounted on panel Insulation resistance 50 M min between terminals...

Страница 43: ...ttached to the subbase 1 Space required to mount and remove the body 2 Space required to mount and remove the body from DIN rail Chapter 5 SPECIFICATIONS POWER FLAME START LEVEL 90 99 2 DIN rail Cover...

Страница 44: ...34 FRS50A100 subbase Chapter 5 SPECIFICATIONS DIN rail DIN rail mounting plate Subbase mounting holes 2 M3 5 terminal screws 8...

Страница 45: ...Revision History Printed Manual Number Edition Revised pages Description date Jan 2014 CP SP 1373E 1st Edition...

Страница 46: ...he following matters into consideration 1 Regulations and standards or laws that your Equipment is to comply with 2 Examples of application described in any documents provided by Azbil Corporation are...

Страница 47: ...cations or instruction manuals System products field instru ments sensors such as pressure flow level sensors regulating valves etc will reach the end of their life due to aged deterioration of parts...

Страница 48: ...Specifications are subject to change without notice 09 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com 1st edition Jan 2014 K...

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