AUTOFLAME MM10004 Скачать руководство пользователя страница 58

8       Maintenance and Troubleshooting / 

维护和故障排除

 

 
 

Autoflame Servomotors Guide /  Autoflame

伺服电机指南

  

 

 

 

 

 Page | 58  

 

8.

 

MAINTENANCE AND TROUBLESHOOTING / 

维护和故障排除

 

It  is  good  practice  to  check  the  Autoflame  equipment  periodically  for  the  integrity  of  the  installation.  An 
important aspect of the system installation is the mechanical assemblies associated with the servomotors, i.e. 
mounting brackets and couplings. The servomotor checks could include: 

定期检查

Autoflame

设备的安装完整性是一个很好的做法。系统安装的一个重要方面是与伺服电机相关的机械

组件,即安装支架和联轴器。伺服电机检查可包括

 

 

Overall mechanical soundness 

– check for corrosion or mechanical damage. 

整体机械可靠性

-

检查是否有腐蚀或机械损坏。

 

 

Couplings and associated linkages should be tight. 

联轴器和相关连杆应紧密。

 

 

Any associated set screws and fixings should be securely fastened. 

任何相关的固定螺丝和固定件都应牢固固定。

 

 

Mechanical pins (roll pins, split pins) should not show signs of corrosion and fatigue. 

机械销

(

滚销、开尾销

)

不应显示腐蚀和疲劳迹象。

 

 

When  the  burner  is  off  and  power  has  been  securely  isolated,  remove  the  servomotor  from  the 
damper/valve and ensure that the damper/valve does not require excessive torque to operate. Make 
sure the servomotor is working within its recommended torque rating. 

当燃烧器关闭且电源已安全隔离时,将伺服电机从风门

/

阀门上拆卸下来,确保风门

/

阀门不需要过大的

扭矩才能运行。确保伺服电机在其推荐的扭力额定值内工作。

 

 
When installing a servomotor, please pay attention to the following: 

安装伺服电机时,请注意以下几点

 

 

Do  not stand  on the servomotors  as this  may cause  internal damage to the 

servomotor’s electrical 

components leading to a system failure. 

不要站在伺服电机上,因为这可能会对伺服电机的电气部件造成内部损坏,从而导致系统故障。

 

 

Do not disassemble or remove any of the components of the servomotors as this will affect the integrity 
of the servomotor. This will also void any warranty that may apply to the unit. 

不要拆卸或拆卸伺服电机的任何部件,因为这会影响伺服电机的完整性。这也将使适用于该设备的任
何保证无效。

 

 

Unless  the  servomotor  has  been  supplied  with  NEMA4  (IP65)  fixings,  it  is  important  that  the 
servomotor  is  not  subjected  to  an  environmental  condition  exceeding  the  standard  NEMA3  (IP54) 
rating. 

必须保证伺服电机所处的环境条件不能超过标准

NEMA3  (IP54)

等级,除非伺服电机已经配备了

NEMA4 (IP65)

固定件。

 

 

Make sure to tighten the servomotor’s cover screws according to the torque specified in this manual, 
over tightening can damage the seals and the ingress protection rating may not apply.  

            

请确保按照本手册规定的扭力拧紧伺服电机的盖螺丝,过度拧紧会损坏密封,可能不适用入口保护等

              

级。

 

The servomotors do not have a torque limiter, so it will continue to drive regardless of the load, make sure the 
damper/valve is not stuck, also make sure the servomotor is not driven beyond the angle that the damper/valve 
allow, otherwise a permanent damage can be cause to the damper, servomotor or both.  

伺服电机没有扭力限制器

,

所以无论是否负载它将继续驱动

,

以确保风门

/

阀不卡住

,

也确保伺服电机驱动不超过风

门或阀门允许的角度,否则会对风门、伺服电机或两者造成永久性的损坏。

 

 

Troubleshooting

故障排除

 

 
If the servomotor does not rotate electrically, one of the following could be the cause: 

如果伺服电机通电时不旋转,可能是下列原因之一

 

 

Power is switched off 

– check live supply voltage. 

电源已关闭——检查电源电压。

 

 

Wire/terminals are disconnected 

– replace wire or properly connect on terminals. 

Содержание MM10004

Страница 1: ...AUTOFLAME SERVOMOTORS GUIDE 2022 03 18...

Страница 2: ...s manual and all the information contained herein is copyright of Autoflame Engineering Ltd It may not be copied in the whole or part without the consent of the Managing Director Autoflame Autoflame A...

Страница 3: ...utoflame product range i e combustion electrical and control Autoflame The sale of Autoflame s systems and equipment referred to in this Manual assume that the dealer purchaser and installer have the...

Страница 4: ...Industrial Servomotors 4 20mA 4 20 31 5 ATEX APPROVED SERVOMOTORS ATEX 32 5 1 ATEX Certification ATEX 32 5 2 ATEX Approved Small Servomotors ATEX 35 5 3 ATEX Approved Large Servomotors ATEX 37 5 4 AT...

Страница 5: ...7 6 Servomotor Flying Leads and Connectors 56 8 MAINTENANCE AND TROUBLESHOOTING 58...

Страница 6: ...ath and may cause permanent equipment damage and substantial property damage Autoflame Some of the wiring connections are live make sure to totally and safely isolate the mains power before undergoing...

Страница 7: ...nd FGR valves require small or large servomotors only All servomotors can be configured to drive clockwise or counter clockwise to open close a valve or damper The servomotors can be installed in any...

Страница 8: ...le for use with third party valves dampers Easy access to wiring terminals for installation maintenance and testing Simple wiring connection using a terminal block integrated into the servomotor Optio...

Страница 9: ...y Please check the manufacturer s specifications for that valve or damper to check the torque requirements Autoflame If this is unknown or the data is not available then it is necessary to check the t...

Страница 10: ...t and easier installation 4Nm ABS ATEX approved version with metal housing is also available for use in hazardous environments where explosion proof equipment is necessary ATEX The following small ser...

Страница 11: ...54 NEMA3 Mounting angle 360 Positioning MM drive Drive motor Synchronous Body material High Impact Polycarbonate Gear material Polyoxymethylene Plates material Aluminium Screws material Stainless Stee...

Страница 12: ...2 Small Servomotors Autoflame Servomotors Guide Autoflame Page 12 2 2 External View...

Страница 13: ...2 Small Servomotors Autoflame Servomotors Guide Autoflame Page 13 2 3 Dimensions All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Страница 14: ...ilable for hazardous environments where the use of explosion proof equipment is required ABS ATEX Housing Voltage AC AC Frequency Supplied Wiring Glands Part Polycarbonate 230V 50 60Hz 2x PG11 Glands...

Страница 15: ...polycarbonate High Impact Polycarbonate Housing material metal version Mild steel CR4 with Interpon 700 Industrial Powder Coat CR4 Interpon 700 Gear material 708M40T mild steel 708M40T Plates materia...

Страница 16: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 16...

Страница 17: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 17 3 2 External View Metal Housing...

Страница 18: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 18 3 3 Dimensions Metal Housing All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Страница 19: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 19 3 4 External View Polycarbonate Housing...

Страница 20: ...3 Large Servomotors Autoflame Servomotors Guide Autoflame Page 20 3 5 Dimensions Polycarbonate Housing All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Страница 21: ...industrial servomotors feature Light compact design High torque output Built in thermal protector to prevent motor burnout by overloading Easy to install and suitable for use in narrow spaces Simple s...

Страница 22: ...70 110 UNIC05 120 40 30 MM10070 120 UNIC10 230 98 72 MM10072 UNIC10 110 98 72 MM10072 110 UNIC10 120 98 72 MM10072 120 UNIC20 230 200 148 MM10074 B UNIC20 120 200 148 MM10074 B 110 UNIC40 230 400 295...

Страница 23: ...eration temperature 25 C 13 F Max operation temperature 55 C 131 F Ingress Protection rating IP IP65 NEMA4X Protector Thermal protector Stop Mechanical type open close Mounting angle 360 Positioning M...

Страница 24: ...39 2 98Nm 72 Lb ft 98 196Nm 145 Lb ft 196 392Nm 289 Lb ft 392 Drive motor 8W 20W 30W 90W Wight 2 3Kg 4 5Kg 7 8Kg 8 5Kg Rotation angle 360 90 90 90 Mechanical stopper Adjustable Adjustable Adjustable...

Страница 25: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 25 4 2 External Drawings...

Страница 26: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 26 4 3 UNIC05 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Страница 27: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 27 4 4 UNIC10 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Страница 28: ...4 Industrial UNIC Servomotors UNIC Autoflame Servomotors Guide Autoflame Page 28 4 5 UNIC20 UNIC40 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Страница 29: ...rvomotor must be isolated switched off failing to do so can cause serious injury and will permanently damage the servomotor Autoflame UNIC I Remove rubber cap covering the manual drive port II insert...

Страница 30: ...this will cause permanent damage to the servomotor and damper valve If power is not disconnected when driven manually then the servomotor will try to automatically drive to its original position duri...

Страница 31: ...C 4 20 The following channel outputs can be used on the MM to drive the 4 20mA UNIC servomotors 4 20 UNIC MM system Channel Mk8 MM Mk8 Ch5 Ch6 Feedwater servomotor VSD analogue output 5 6 Mini Mk8 MM...

Страница 32: ...40 C Entity parameters of the Motor terminal J2 J2 The equipment may be used in zone 2 with flammable gases and vapours with apparatus groups IIA IIB IIC and with temperature classes T1 T2 T3 T4 2 II...

Страница 33: ...ion o The area in which the equipment is to be used shall be a minimum of Pollution degree 2 as defined in IEC 60664 1 IEC 60664 1 2 o Transient protection shall be provided that is set at a level not...

Страница 34: ...rs Guide Autoflame Page 34 0 5 0 6 Insulated ferule type connectors or equivalent connectors shall be used for external connections ferule The potentiometer connections V 0V and W shall only be termin...

Страница 35: ...ll servomotors are available ATEX ATEX approved small servomotor ATEX Note ATEX certified glands must be used for the ATEX approval to apply to the servomotor ATEX ATEX Voltage V AC Frequency Torque N...

Страница 36: ...5 ATEX Approved Servomotors ATEX Autoflame Servomotors Guide Autoflame Page 36 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Страница 37: ...ATEX approved large servomotors are available ATEX ATEX approved large servomotor ATEX Note ATEX certified glands must be used for the ATEX approval to apply to the servomotor ATEX ATEX Voltage AC Fr...

Страница 38: ...5 ATEX Approved Servomotors ATEX Autoflame Servomotors Guide Autoflame Page 38 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Страница 39: ...ge 39 5 4 ATEX Approved Industrial Servomotors ATEX An ATEX approved Industrial UNIC10 servomotor is available ATEX UNIC10 UNIC10 Servomotor ATEX UNIC10 ATEX Voltage AC Frequency Torque Supplied Wirin...

Страница 40: ...5 ATEX Approved Servomotors ATEX Autoflame Servomotors Guide Autoflame Page 40 All dimension in millimetres 1 inch 25 4 mm 1 25 4...

Страница 41: ...l bit HSS Servomotor Size Bracket and Coupling part Small Servo Motor SP10015 Large Servo Motor SP10016 Industrial Servo Motor UNIC05 UNIC05 SP10028 05 Industrial Servo Motor UNIC10 UNIC10 SP10028 10...

Страница 42: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 42...

Страница 43: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 43 6 1 Small Servomotor Mounting Bracket and Coupling...

Страница 44: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 44 SP10015 C...

Страница 45: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 45 6 2 Large Servomotor Mounting Bracket and Coupling...

Страница 46: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 46...

Страница 47: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 47 6 3 UNIC05 Mounting Bracket and Coupling UNIC05...

Страница 48: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 48 6 4 UNIC10 Mounting Bracket and Coupling UNIC10...

Страница 49: ...6 Servomotors Mounting Brackets Autoflame Servomotors Guide Autoflame Page 49 6 5 UNIC20 UNIC40 Mounting Bracket and Coupling UNIC20 UNIC40...

Страница 50: ...0 0 Viewing the shaft end on from the potentiometer end all servomotors drive in Clockwise direction if power is applied between the LIVE and CW terminal CW Counter clockwise if the power is applied b...

Страница 51: ...7 2 Wiring The servomotors can be configured to rotate in clockwise or counter clockwise direction please refer to the wiring diagram below as an example for wiring a small servomotor to Channel 1 on...

Страница 52: ...he servomotors commissioning procedure I Remove the servomotor s terminal cover by loosening the 4 screws holding the cover 4 II On Autoflame gas oil and gas oil piggy back valves it is necessary to r...

Страница 53: ...7 Installation Autoflame Servomotors Guide Autoflame Page 53...

Страница 54: ...sible to measure the feedback voltage from the servomotor in order to ensure that 0 0 is displayed By testing the DC voltage between the blue and green wires wiper and 0V on the servomotor low voltage...

Страница 55: ...of the valve is in line with the position of the butterfly valve For both valves the external visual position indicator is in line with the position of the butterfly valve Regardless of the type of v...

Страница 56: ...rovides IP65 NEMA4 ingress protection to the servomotors the wires are screened and they provide protection for the servomotor s signal from electrical noise and interference IP65 NEMA4 The kit includ...

Страница 57: ...7 Installation Autoflame Servomotors Guide Autoflame Page 57...

Страница 58: ...ervomotors as this may cause internal damage to the servomotor s electrical components leading to a system failure Do not disassemble or remove any of the components of the servomotors as this will af...

Страница 59: ...ntenance Lubrication The small servomotor gears do not require any lubrication The large servomotors are lubricated using Mobil Mobilith SHC 220 Red Lithium Grease The industrial UNIC servomotors are...

Страница 60: ...lame Engineering Ltd Unit 1 2 Concorde Business Centre Airport Industrial Estate Wireless Road Biggin Hill Kent TN16 3YN United Kingdom Tel 44 0 1959 578 820 Email technicalsupport autoflame com Websi...

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