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Read operation manual first.

Observe safety instructions.

This operation manual is part of the product.

Store operation manual during product life.

Pass on manual to any subsequent user or owner of the product.

Proposition 65: This product may contain one or more substances or chemicals known to the state of

California to cause cancer.

Target group:

This document contains information for the mounting, commissioning, and maintenance staff.

Table of contents

Page

4

1.

Safety instructions.................................................................................................................

4

1.1.

Prerequisites for safe handling of the product

4

1.2.

Range of application

5

1.3.

Warnings and notes

5

1.4.

References and symbols

6

1.5.

Safety instructions for the handwheel

7

2.

Identification...........................................................................................................................

7

2.1.

Name tag

9

2.2.

Short description

10

3.

Transport, storage and packaging........................................................................................

10

3.1.

Transport

11

3.2.

Storage

11

3.3.

Packaging

12

4.

Assembly................................................................................................................................

12

4.1.

Mounting position

13

4.2.

Actuators for fail safe units

13

4.3.

Mounting the fail safe unit to the valve

14

4.3.1.

Overview on coupling variants

14

4.3.1.1.

Fail safe unit to valve: mount

18

5.

Electrical connection.............................................................................................................

18

5.1.

Basic information

18

5.2.

Electrical connection of actuator/actuator controls 

18

5.3.

Electrical connection for fail safe unit

19

5.3.1.

Connect cables with KES type electrical connection

19

5.3.1.1.

Open terminal compartment

20

5.3.1.2.

Cable connection

21

5.3.1.3.

Terminal compartment: close

22

5.4.

Initialization

23

6.

Commissioning......................................................................................................................

23

6.1.

End stops in part-turn actuator

23

6.2.

End stops in the fail safe unit

24

6.2.1.

End stop CLOSED: set

24

6.2.2.

End stop OPEN: set

24

6.3.

Actuator settings (for initial commissioning)

2

FQMEx 05.1 – FQMEx 12.1

Table of contents

FM version (Class/Division System)

Содержание FQMEx 05.1

Страница 1: ...Fail safe unit FQMEx 05 1 FQMEx 12 1 FM version Class Division System Assembly operation commissioning Operation manual...

Страница 2: ...10 3 Transport storage and packaging 10 3 1 Transport 11 3 2 Storage 11 3 3 Packaging 12 4 Assembly 12 4 1 Mounting position 13 4 2 Actuators for fail safe units 13 4 3 Mounting the fail safe unit to...

Страница 3: ...ntrols 28 8 2 1 Indication lights indications modify 29 9 Signals output signals 29 9 1 Status signals via output contacts digital outputs 29 9 1 1 Assignment of outputs 29 9 1 2 Direct feedback signa...

Страница 4: ...mage to the valve or the installation The manufacturer will not be held liable for any consequential damage Such risk lies entirely with the user Operation Prerequisites for safe and smooth operation...

Страница 5: ...ith a high level or risk Failure to observe this warning results in death or serious injury Indicates a potentially hazardous situation with a medium level of risk Failure to observe this warning coul...

Страница 6: ...manual operation This means for all interventions the push button at the actuator handwheel must NOT be pressed prior to initialization Information Successful initialization is indicated with FQM FS r...

Страница 7: ...Address of manufacturer 3 Type designation 4 Order number commission number 5 Actuator serial number 6 Nominal operating time in s for 90 swivel movement 7 Max torque in direction OPEN CLOSE 8 Type o...

Страница 8: ...safe unit of FQMEx type sizes 05 1 07 1 10 1 12 1 Ex marking Table 1 Marking for explosion protection example of 4 4 Not used Not used Protection type of electrical connection 4 Terminal compartment...

Страница 9: ...es the fail safe unit is capable of closing or opening the valve autonomously relying on mechanical functions No electrical power is required for such a fail safe operation The torque required for ope...

Страница 10: ...e 5 Example fixing FQMEx 07 1 with actuator and actuator controls Table 4 Weights for fail safe unit approx lbs kg Type 134 61 FQMEx 05 1 141 64 FQMEx 07 1 298 135 FQMEx 10 1 302 137 FQMEx 12 1 Table...

Страница 11: ...ge more than 6 months observe the following points 1 Prior to storage Protect uncoated surfaces in particular the output drive parts and mounting surface with long term corrosion protection agent 2 At...

Страница 12: ...both threads provided for transport For FQMEx 05 1 07 1 5 8 UNC thread M10 metric thread for FQMEx 10 1 12 1 1 2 UNC thread M12 metric thread We recommend applying liquid thread sealing material to t...

Страница 13: ...it function In addition the screws are fastened in the factory with a high torque to avoid any lateral movement Assembly or disassembly of actuators may only be performed by the AUMA Service The mount...

Страница 14: ...at or square bore Information Assemble valve and fail safe unit in the same end position OPEN CLOSED Only mount fail safe unit with unwound constant force spring Make sure that unit is not live While...

Страница 15: ...Grub screw 4 Screw with washer Figure 10 Mounting positions for coupling Table 6 FQM 12 1 FQM 10 1 FQM 07 1 FQM 05 1 Dimensions in mm FA14 FA12 FA12 FA10 FA10 FA07 FA07 MSS SP 101 0 24 6 0 24 6 0 24 6...

Страница 16: ...ange bore 1 Setting screw 2 View on valve flange and rotary movement of FQM when unfastening the setting screw For CCW version the FQM bores should overlap the bores of the valve flange rather in coun...

Страница 17: ...ngth class A2 80 A4 80 7 10 M6 1 4 18 24 M8 4 16 35 48 M10 3 8 60 82 M12 1 2 148 200 M16 5 8 289 392 M20 3 4 Information If the bores are not yet aligned for dimension Tmin the mounting procedure must...

Страница 18: ...hen providing joint protection for actuator actuator controls and fail safe unit the maximum power consumption of 360 W for the fail safe unit has to be accounted for In case separate power supply for...

Страница 19: ...2 and remove cover 1 2 Insert cable glands suitable for connecting cables Information When selecting cable glands observe type of protection with Ex d approval and enclosure protection NEMA refer to n...

Страница 20: ...ensure required enclosure protection 3 Strip wires 4 For flexible cables Use wire end sleeves 5 Connect cables according to order related wiring diagram In case of a fault electric shock due to presen...

Страница 21: ...ine stranded flexible wires connection is made via cable lugs ring terminals When connecting two individual wires with a U bracket cross sections have to be identical 5 3 1 3 Terminal compartment clos...

Страница 22: ...on on Local control or Remote control The fail safe unit is in the configured fail safe end position The end position switch LSO LSC of fail safe end position must be operated Sequence for initializat...

Страница 23: ...he swing angle They are used as limit switches and protect the valve in the event of a fail safe operation No end stops are provided within the AUMA part turn actuator when combined with an FQM The en...

Страница 24: ...g next to symbol 6 2 2 End stop OPEN set 1 Move valve to intermediate position or to sufficient distance from end position 2 Remove screw plug next to symbol 3 Unscrew setting screw counterclockwise u...

Страница 25: ...limit switches within the actuator are set when setting the end stops within the fail safe unit and do NOT have to be set separately 25 FQMEx 05 1 FQMEx 12 1 FM version Class Division System Commissio...

Страница 26: ...actory configuration of the fail safe unit is configured at assembly and is specified in the order related technical data sheet Operating time configuration for fail safe operation The operating time...

Страница 27: ...ion FQM FS ready After successful initialization actuator and valve are in the same end position In the status line top the symbol is displayed i e the constant force spring is wound the FQM is ready...

Страница 28: ...e setting values for fail safe function FQM FS ready The constant force spring is wound the FQM is ready for fail safe operation FQM request Fail safe function of FQM fail safe is requested ESD reques...

Страница 29: ...We recommend assigning two outputs with signals FQM FS ready and FQM request to detect the state of the fail safe unit For further setting values refer to the operation manual pertaining to the actuat...

Страница 30: ...recommend checking all support screws for fast tightening For screws sealed and secured with e g thread sealing material this action is not required Recommendation for areas with explosion hazards Wh...

Страница 31: ...change over contacts for OPEN and CLOSE max 250 V AC 1 A resistive load Status signals Category III according to IEC 60364 4 443 Overvoltage category F tropicalized Standard Insulation class H tropica...

Страница 32: ...ndard Color Other colors available on request Option AUMA fail safe units meet or exceed the lifetime requirements of EN 15714 2 Detailed information can be provided on request Lifetime 32 FQMEx 05 1...

Страница 33: ...33 FQMEx 05 1 FQMEx 12 1 FM version Class Division System...

Страница 34: ...34 FQMEx 05 1 FQMEx 12 1 FM version Class Division System...

Страница 35: ...4 30 Maintenance intervals 30 Marking for explosion protec tion 8 N Name tag 7 O Operating time 7 Operation 4 Order number 8 Order number commission number 7 Output signals 29 P Packaging 11 Productio...

Страница 36: ...100 Southpointe Blvd USA Canonsburg PA 15317 Tel 1 724 743 2862 Fax 1 724 743 4711 mailbox auma usa com www auma usa com Y008 077 065 us 1 22 For detailed information on AUMA products refer to the Int...

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